A fuzzy back propagation network ensemble with example classification for lot output time prediction in a wafer fab

2009 ◽  
Vol 9 (2) ◽  
pp. 658-666 ◽  
Author(s):  
Toly Chen ◽  
Yu-Cheng Lin
Author(s):  
T Chen

A post-classifying fuzzy-neural approach is proposed in this study for estimating the remaining cycle time of each job in a wafer fabrication plant, which has seldom been investigated in past studies but is a critical task for the wafer fabrication plant. In the methodology proposed, the fuzzy back-propagation network (FBPN) approach for job cycle time estimation is modified with the proportional adjustment approach to estimate the remaining cycle time instead. Besides, unlike existing cycle time estimation approaches, in the methodology proposed a job is not preclassified but rather post-classified after the estimation error has been generated. For this purpose, a back-propagation network is used as the post-classification algorithm. To evaluate the effectiveness of the methodology proposed, production simulation is used in this study to generate some test data. According to experimental results, the accuracy of estimating the remaining cycle time could be improved by up to 64 per cent with the proposed methodology.


2012 ◽  
Vol 2 (2) ◽  
pp. 50-67 ◽  
Author(s):  
Toly Chen

Variable replacement is a well-known technique to improve the forecasting performance, but has not been applied to the job cycle time forecasting, which is a critical task to a semiconductor manufacturer. To this end, in this study, principal component analysis (PCA) is applied to enhance the forecasting performance of the fuzzy back propagation network (FBPN) approach. First, to replace the original variables, PCA is applied to form variables that are independent of each other, and become new inputs to the FBPN. Subsequently, a FBPN is constructed to estimate the cycle times of jobs. According to the results of a case study, the hybrid PCA-FBPN approach was more efficient, while achieving a satisfactory estimation performance.


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