A Fuzzy Rule for Improving the Performance of Multiobjective Job Dispatching in a Wafer Fabrication Factory

This paper proposes a fuzzy slack-diversifying fluctuation-smoothing rule to enhance the scheduling performance in a wafer fabrication factory. The proposed rule considers the uncertainty in the remaining cycle time and is aimed at simultaneous improvement of the average cycle time, cycle time standard deviation, the maximum lateness, and number of tardy jobs. Existing publications rarely discusse ways to optimize all of these at the same time. An important input to the proposed rule is the job remaining cycle time. To this end, this paper proposes a self-adjusted fuzzy back propagation network (SA-FBPN) approach to estimate the remaining cycle time of a job. In addition, a systematic procedure is also established, which can solve the problem of slack overlapping in a nonsubjective way and optimize the overall scheduling performance. The simulation study provides evidence that the proposed rule can improve the four performance measures simultaneously.

A PCA-FBPN Approach for Job Cycle Time Estimation in a Wafer Fabrication Factory

Variable replacement is a well-known technique to improve the forecasting performance, but has not been applied to the job cycle time forecasting, which is a critical task to a semiconductor manufacturer. To this end, in this study, principal component analysis (PCA) is applied to enhance the forecasting performance of the fuzzy back propagation network (FBPN) approach. First, to replace the original variables, PCA is applied to form variables that are independent of each other, and become new inputs to the FBPN. Subsequently, a FBPN is constructed to estimate the cycle times of jobs. According to the results of a case study, the hybrid PCA-FBPN approach was more efficient, while achieving a satisfactory estimation performance.

Job remaining cycle time estimation with a post-classifying fuzzy-neural approach in a wafer fabrication plant: A simulation study

A post-classifying fuzzy-neural approach is proposed in this study for estimating the remaining cycle time of each job in a wafer fabrication plant, which has seldom been investigated in past studies but is a critical task for the wafer fabrication plant. In the methodology proposed, the fuzzy back-propagation network (FBPN) approach for job cycle time estimation is modified with the proportional adjustment approach to estimate the remaining cycle time instead. Besides, unlike existing cycle time estimation approaches, in the methodology proposed a job is not preclassified but rather post-classified after the estimation error has been generated. For this purpose, a back-propagation network is used as the post-classification algorithm. To evaluate the effectiveness of the methodology proposed, production simulation is used in this study to generate some test data. According to experimental results, the accuracy of estimating the remaining cycle time could be improved by up to 64 per cent with the proposed methodology.