Ceramic shell moulds for investment casting of low-pressure turbine rotor blisk

Author(s):  
Y. Venkat ◽  
K.R. Choudary ◽  
D.K. Das ◽  
A.K. Pandey ◽  
Sarabjit Singh
Author(s):  
Qingjun Zhao ◽  
Fei Tang ◽  
Huishe Wang ◽  
Jianyi Du ◽  
Xiaolu Zhao ◽  
...  

In order to explore the influence of hot streak temperature ratio on low pressure stage of a Vaneless Counter-Rotating Turbine, three-dimensional multiblade row unsteady Navier-Stokes simulations have been performed. The predicted results show that hot streaks are not mixed out by the time they reach the exit of the high pressure turbine rotor. The separation of colder and hotter fluids is observed at the inlet of the low pressure turbine rotor. After making interactions with the inner-extending shock wave and outer-extending shock wave in the high pressure turbine rotor, the hotter fluid migrates towards the pressure surface of the low pressure turbine rotor, and the most of colder fluid migrates to the suction surface of the low pressure turbine rotor. The migrating characteristics of the hot streaks are predominated by the secondary flow in the low pressure turbine rotor. The effect of buoyancy on the hotter fluid is very weak in the low pressure turbine rotor. The results also indicate that the secondary flow intensifies in the low pressure turbine rotor when the hot streak temperature ratio is increased. The effects of the hot streak temperature ratio on the relative Mach number and the relative flow angle at the inlet of the low pressure turbine rotor are very remarkable. The isentropic efficiency of the Vaneless Counter-Rotating Turbine decreases as the hot streak temperature ratio is increased.


Author(s):  
M. Madan ◽  
R. Bharathanatha Reddy ◽  
K. Raghavendra ◽  
M. Sujata ◽  
S. K. Bhaumik

2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Jan Philipp Heners ◽  
Damian M. Vogt ◽  
Christian Frey ◽  
Graham Ashcroft

Abstract The impact of the unsteadiness in the considered turbulence quantities on the numerical prediction of the aeroelastic behavior of a low-pressure turbine (LPT) rotor blade is evaluated by means of a numerical study. In this context, one of the main objectives of this work is to compare different nonlinear harmonic balance (HB) approaches—one neglecting and one considering the unsteadiness in the employed turbulence models—with a conventional nonlinear solver of the unsteady Reynolds-averaged Navier–Stokes (URANS) equations in the time domain. In order to avoid unphysical oscillations in the turbulence quantities caused by the Gibbs phenomenon in the chosen HB approach, a filter method based on the Lanczos filter is developed. The developed filter method is applied in the course of the HB simulations considering the unsteadiness in the underlying turbulence model. Furthermore, the impact of its application on the solution of the flow field and on the unsteady surface pressure of the rotor blade, in particular, is discussed in the context of this work.


2018 ◽  
Vol 224 ◽  
pp. 01098 ◽  
Author(s):  
Mikhail Bolotov ◽  
Iliya Grachev ◽  
Evgeny Kudashov

In this article, we study the errors in the assembly of parts, taking into account the deviation of the shape of their surfaces. The developed computer model of the assembly of the engine low-pressure turbine rotor is designed to predict the values of the assembly parameters, such as radial and face run-out. The forecasting of the above assembly parameters is carried out based on the data of actual dimensions and shape of the surfaces of parts assembled as an assembly unit. The analysis of study results made it possible to obtain a conclusion about the qualitative influence of geometrical errors of the assembled parts on the error of the assembly parameters.


2018 ◽  
Vol 148 ◽  
pp. 98-105 ◽  
Author(s):  
Sara Biagiotti ◽  
Lorenzo Pinelli ◽  
Francesco Poli ◽  
Federico Vanti ◽  
Roberto Pacciani

Author(s):  
P. Jenny ◽  
R. S. Abhari ◽  
M. G. Rose ◽  
M. Brettschneider ◽  
J. Gier

This paper presents an experimental and computational study of non-axisymmetric rotor end wall profiling in a low pressure turbine. End wall profiling has been proven to be an effective technique to reduce both turbine blade row losses and the required purge flow. For this work a rotor with profiled end walls on both hub and shroud is considered. The rotor tip and hub end walls have been designed using an automatic numerical optimisation that is implemented in an in-house MTU code. The end wall shape is modified up to the platform leading edge. Several levels of purge flow are considered in order to analyze the combined effects of end wall profiling and purge flow. The non-dimensional parameters match real engine conditions. The 2-sensor Fast Response Aerodynamic Probe (FRAP) technique system developed at ETH Zurich is used in this experimental campaign. Time-resolved measurements of the unsteady pressure, temperature and entropy fields between the rotor and stator blade rows are made. For the operating point under investigation the turbine rotor blades have pressure side separations. The unsteady behavior of the pressure side bubble is studied. Furthermore, the results of unsteady RANS simulations are compared to the measurements and the computations are also used to detail the flow field with particular emphasis on the unsteady purge flow migration and transport mechanisms in the turbine main flow containing a rotor pressure side separation. The profiled end walls show the beneficial effects of improved measured efficiency at this operating point, together with a reduced sensitivity to purge flow.


1987 ◽  
Vol 109 (2) ◽  
pp. 201-209 ◽  
Author(s):  
H. P. Hodson ◽  
R. G. Dominy

The ability of a given blade profile to operate over a wide range of conditions is often of the utmost importance. This paper reports the off-design performance of a low-pressure turbine rotor root section in a linear cascade. Data were obtained using pneumatic probes and surface flow visualization. The effects of incidence (+9, 0, −20 deg), Reynolds (1.5, 2.9, 6.0 × 105), pitch-chord ratio (0.46, 0.56, 0.69), and inlet boundary layer thickness (0.011, 0.022 δ*/C) are discussed. Particular attention is paid to the three dimensionality of the flow field. Significant differences in the detail of the flow occur over the range of operating conditions investigated. It is found that the production of new secondary loss is greatest at lower Reynolds numbers, positive incidence, and the higher pitch-chord ratios.


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