Effects of energy density attenuation on the stability of keyhole and molten pool during deep penetration laser welding process: A combined numerical and experimental study

Author(s):  
Yilin Wang ◽  
Ping Jiang ◽  
Jintian Zhao ◽  
Shaoning Geng ◽  
Boan xu
2012 ◽  
Vol 201-202 ◽  
pp. 91-94
Author(s):  
Yan Xi Zhang ◽  
Xiang Dong Gao

Configuration of a molten pool is related to the laser welding quality. Analyzing the configuration of a molten pool is important to monitor the laser welding process. This paper proposes a method of segmentation of a molten pool and its shadow during high power disk laser welding, consequently provides the groundwork for reconstruction of the molten pool and analysis of welding quality. Subsection linear stretching histogram equalization was applied to enhance the contrast of the original images firstly, and then edge detection was used to highlight the edges. After that we used the morphology filtering method to produce the segmentation mask, and then combined the mask with the original images to get the final segmentation results. Also, the proposed method was compared with other traditional methods. The experimental results showed that our method not only could give better segmentation results and process large quantities images automatically, but also overcame the less-segmentation problems of traditional methods.


Author(s):  
Tomonori Yamada ◽  
Takahisa Shobu ◽  
Susumu Yamashita ◽  
Takemitsu Ogawa ◽  
Kenta Sugihara ◽  
...  

Spatial temperature distribution during the laser welding process has a huge effect on any residual stress distribution. Therefore, understanding of the transient hydraulic phenomena which affect the temperature distribution in the molten pool is very important. In this work, intense X-ray measurement at the Super Photon ring-8 GeV (SPring-8) facility well carried out to document the transient hydraulic phenomena in the molten pool during the laser welding process. Based on in-situ observation of inside material, the experimental results confirmed that the molten pool shapes, hydraulic condition such as flow velocity, etc.. In the case of laser power is 330W and spot diameter is 1mm, we observed the steady flow which consisted of downward flow and upward flow. The flow velocities were about 19.5 mm/s and 9.0 mm/s, respectively. Moreover, the rate of phase change was obtained from molten pool shape during laser welding. The rate of phase change was not constant during laser welding. Thus the interface shape might change at all time. Therefore, to evaluate the temperature distribution, it is necessary to consider not only convection but also the interface shape. These results indicate that the intense X-ray measurement during laser welding is very effective for the understanding the molten pool phenomena.


2020 ◽  
Vol 33 ◽  
pp. 5262-5268 ◽  
Author(s):  
Bikash Ranjan Moharana ◽  
Sushant Kumar Sahu ◽  
Anway Maiti ◽  
Susanta Kumar Sahoo ◽  
Tapas Kumar Moharana

2016 ◽  
Vol 43 (10) ◽  
pp. 1002004
Author(s):  
石岩 Shi Yan ◽  
李镇 Li Zhen ◽  
刘佳 Liu Jia ◽  
陈俊科 Chen Junke

2012 ◽  
Vol 532-533 ◽  
pp. 344-347
Author(s):  
Ren He Zhen ◽  
Xiang Dong Gao

It is well known that weld pool geometry plays a critical role in laser welding. In this study, an IPG YLR-10000 device was used to capture a series of molten pool images during high power fiber laser welding process. Then an extraction method of the geometric characteristics of these images was developed. This method could be applied to monitor the configuration of a molten pool and keyhole which was related to welding quality. The experimental results showed that this method was a reliable inspection method for monitoring the configuration of molten pool during high power fiber laser welding.


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