Liquid film thickness and heat transfer measurements during downflow condensation inside a small diameter tube

Author(s):  
Arianna Berto ◽  
Pascal Lavieille ◽  
Marco Azzolin ◽  
Stefano Bortolin ◽  
Marc Miscevic ◽  
...  
Author(s):  
Hiroshi Kanno ◽  
Youngbae Han ◽  
Yusuke Saito ◽  
Naoki Shikazono

Heat transfer in micro scale two-phase flow attracts large attention since it can achieve large heat transfer area per density. At high quality, annular flow becomes one of the major flow regimes in micro two-phase flow. Heat is transferred by evaporation or condensation of the liquid film, which are the dominant mechanisms of micro scale heat transfer. Therefore, liquid film thickness is one of the most important parameters in modeling the phenomena. In macro tubes, large numbers of researches have been conducted to investigate the liquid film thickness. However, in micro tubes, quantitative information for the annular liquid film thickness is still limited. In the present study, annular liquid film thickness is measured using a confocal method, which is used in the previous study [1, 2]. Glass tubes with inner diameters of 0.3, 0.5 and 1.0 mm are used. Degassed water and FC40 are used as working fluids, and the total mass flux is varied from G = 100 to 500 kg/m2s. Liquid film thickness is measured by laser confocal displacement meter (LCDM), and the liquid-gas interface profile is observed by a high-speed camera. Mean liquid film thickness is then plotted against quality for different flow rates and tube diameters. Mean thickness data is compared with the smooth annular film model of Revellin et al. [3]. Annular film model predictions overestimated the experimental values especially at low quality. It is considered that this overestimation is attributed to the disturbances caused by the interface ripples.


Author(s):  
Zezhi Zeng ◽  
Gopinath Warrier ◽  
Y. Sungtaek Ju

Direct-contact heat transfer between a falling liquid film and a gas stream yield high heat transfer rates and as such it is routinely used in several industrial applications. This concept has been incorporated by us into the proposed design of a novel heat exchanger for indirect cooling of steam in power plants. The DILSHE (Direct-contact Liquid-on-String Heat Exchangers) module consists of an array of small diameter (∼ 1 mm) vertical strings with hot liquid coolant flowing down them due to gravity. A low- or near-zero vapor pressure liquid coolant is essential to minimize/eliminate coolant loss. Consequently, liquids such as Ionic Liquids and Silicone oils are ideal candidates for the coolant. The liquid film thickness is of the order of 1 mm. Gas (ambient air) flowing upwards cools the hot liquid coolant. Onset of fluid instabilities (Rayleigh-Plateau and/or Kapitza instabilities) result in the formation of a liquid beads, which enhance heat transfer due to additional mixing. The key to successfully designing and operating DILSHE is understanding the fundamentals of the liquid film fluid dynamics and heat transfer and developing an operational performance map. As a first step towards achieving these goals, we have undertaken a parametric experimental and numerical study to investigate the fluid dynamics of thin liquid films flowing down small diameter strings. Silicone oil and air are the working fluids in the experiments. The experiments were performed with a single nylon sting (fishing line) of diameter = 0.61 mm and height = 1.6 m. The inlet temperature of both liquid and air were constant (∼ 20 °C). In the present set of experiments the variables that were parametrically varied were: (i) liquid mass flow rate (0.05 to 0.23 g/s) and (ii) average air velocity (0 to 2.7 m/s). Visualization of the liquid flow was performed using a high-speed camera. Parameters such as base liquid film thickness, liquid bead shape and size, velocity (and hence frequency) of beads were measured from the high-speed video recordings. The effect of gas velocity on the dynamics of the liquid beads was compared to data available in the open literature. Within the range of gas velocities used in the experiments, the occurrence of liquid hold up and/or liquid blow over, if any, were also identified. Numerical simulations of the two-phase flow are currently being performed. The experimental results will be invaluable in validation/refinement of the numerical simulations and development of the operational map.


2004 ◽  
Vol 3 (1) ◽  
pp. 45
Author(s):  
E. Nogueira ◽  
B. D. Dantas ◽  
R. M. Cotta

In a gas-liquid annular two-phase flow one of the main factors influencing the determination of heat transfer rates is the average thickness of the liquid film. A model to accurately represent the heat transfer in such situations has to be able of determining the average liquid film thickness to within a reasonable accuracy. A typical physical aspect in gas-liquid annular flows is the appearance of interface waves, which affect heat, mass and momentum transfers. Existing models implicitly consider the wave effects in the momentum transfer by an empirical correlation for the interfacial friction factor. However, this procedure does not point out the difference between interface waves and the natural turbulent effects of the system. In the present work, the wave and mass transfer effects in the theoretical estimation of average liquid film thickness are analyzed, in comparison to a model that does not explicitly include these effects, as applied to the prediction of heat transfer rates in a thermally developing flow situation.


Author(s):  
Youngbae Han ◽  
Naoki Shikazono ◽  
Nobuhide Kasagi

Flow boiling in micro channels is attracting large attention since it leads to large heat transfer area per unit volume. Generated vapor bubbles in micro channels are elongated due to the restriction of channel wall, and thus slug flow becomes one of the main flow regimes. In slug flow, sequential bubbles are confined by the liquid slugs, and thin liquid film is formed between tube wall and bubble. Liquid film evaporation is one of the main heat transfer mechanisms in micro channels and liquid film thickness is a very important parameter to determine heat transfer coefficient. In the present study, liquid film thickness is measured under flow boiling condition and compared with the correlation proposed under adiabatic condition. The relationship between liquid film thickness and heat transfer coefficient is also investigated. Pyrex glass tube with inner diameter of D = 0.5 mm is used as a test tube. Working fluids are water and ethanol. Laser focus displacement meter is used to measure the liquid film thickness. Initial liquid film thickness under flow boiling condition can be predicted well by the correlation proposed under adiabatic condition. However, measured liquid film thickness becomes thinner than the predicted values in the cases of back flow and short slugs. These are considered to be due to the change of velocity profile in the liquid slug. Under flow boiling condition, liquid film profile fluctuates due to high vapor velocity and shows periodic pattern against time. Frequency of periodic pattern increases with heat flux. At low quality, heat transfer coefficients calculated from measured liquid film thickness show good accordance with heat transfer coefficients obtained directly from wall temperature measurements.


2015 ◽  
Vol 2015 ◽  
pp. 1-15 ◽  
Author(s):  
Ahmed Jassim Shkarah ◽  
Mohd Yusoff Bin Sulaiman ◽  
Md. Razali bin Hj Ayob

Physical and mathematical model has been developed to predict the two-phase flow and heat transfer in a microchannel with evaporative heat transfer. Sample solutions to the model were obtained for both analytical analysis and numerical analysis. It is assumed that the capillary pressure is neglected (Morris, 2003). Results are provided for liquid film thickness, total heat flux, and evaporating heat flux distribution. In addition to the sample calculations that were used to illustrate the transport characteristics, computations based on the current model were performed to generate results for comparisons with the analytical results of Wang et al. (2008) and Wayner Jr. et al. (1976). The calculated results from the current model match closely with those of analytical results of Wang et al. (2008) and Wayner Jr. et al. (1976). This work will lead to a better understanding of heat transfer and fluid flow occurring in the evaporating film region and develop an analytical equation for evaporating liquid film thickness.


Author(s):  
Huijun Li ◽  
Wenping Peng ◽  
Yingguang Liu ◽  
Chao Ma

Based on the double boundary layer theory, a generalized mathematical model was developed to study the distributions of gas film, liquid film, and heat transfer coefficient along the tube surface with different geometries and curvatures for film condensation in the presence of a noncondensable gas. The results show that: (i) for tubes with the same geometry, gas film thickness, and liquid film thickness near the top of the tube decrease with the increasing of curvature and the heat transfer rate increases with it. (ii) For tubes with different geometries, one need to take into account all factors to compare their overall heat transfer rate including gas film thickness, liquid film thickness and the separating area. Besides, the mechanism of the drainage and separation of gas film and liquid film was analyzed in detail. One can make a conclusion that for free convection, gas film never separate since parameter A is always positive, whereas liquid film can separate if parameter B becomes negative. The separating angle of liquid film decreases with the increasing of curvature.


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