Global limit load solutions for thick-walled cylinders with circumferential cracks under combined internal pressure, axial force and bending moment − Part II: Finite element validation

2014 ◽  
Vol 114-115 ◽  
pp. 41-60 ◽  
Author(s):  
Yuebing Li ◽  
Yuebao Lei ◽  
Zengliang Gao
2011 ◽  
Vol 133 (3) ◽  
Author(s):  
Wei Wang ◽  
Liang Chen ◽  
Caidong Guo

In order to investigate the strength design problem of the brazed aluminum plate-fin heat exchanger header under complex external piping loads, the limit load interactions of the header under combined piping loads are studied in this paper. To establish the limit piping load interaction curves, nonlinear finite element analysis assuming the elastic perfectly plastic material model is performed by using the commercial finite element analysis software ANSYS and multiple piping load combinations, which are the combination of orthogonal bending moment components, torque component-shear force component, bending moment component-axial force component, compound bending moment-axial force component, and torque component-compound shear force, of the header with six opening ratios ranging from 0.5 to 1 are explored. The results of the interaction diagrams show that the feasible combined piping load zone of the header derived from the interaction curves can be simplified as a triangular zone determined by the individual limit piping load components safely and the simplified feasible zone is suggested to be used for establishing a simplified safety assessment method for the header under combined piping loads.


2006 ◽  
Vol 128 (4) ◽  
pp. 618-624 ◽  
Author(s):  
Hany F. Abdalla ◽  
Mohammad M. Megahed ◽  
Maher Y. A. Younan

In this paper a simplified technique is presented to determine the shakedown limit load of a 90-degree pipe bend subjected to constant internal pressure and cyclic in-plane closing bending moment using the finite element method. The simplified technique determines the shakedown limit load without performing time consuming full elastic-plastic cyclic loading simulations or conventional iterative elastic techniques. Instead, the shakedown limit load is determined by performing two finite element analyses namely; an elastic analysis and an elastic-plastic analysis. By extracting the results of the two analyses, the shakedown limit load is determined through the calculation of the residual stresses developed in the pipe bend. In order to gain confidence in the simplified technique, the output shakedown limit moments are used to perform full elastic-plastic cyclic loading simulations to check for shakedown behavior of the pipe bend. The shakedown limit moments output by the simplified technique are used to generate the shakedown diagram of the pipe bend for a range of constant internal pressure magnitudes. The maximum moment carrying capacity (limit moment) the pipe bend can withstand and the elastic limit are also determined and imposed on the shakedown diagram of the pipe bend. In order to get acquainted with the simplified technique, it is applied beforehand to a bench mark shakedown problem namely, the Bree cylinder (Bree, J., 1967, J. Strain Anal., 3, pp. 226–238) problem. The Bree cylinder is subjected to constant internal pressure and cyclic high heat fluxes across its wall. The results of the simplified technique showed very good correlation with the analytically determined Bree diagram of the cylinder.


2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Min Xu ◽  
Jian-bin Wen ◽  
Yu-jie Zhao ◽  
Chang-Yu Zhou ◽  
Xiao-hua He

Abstract In engineering, many pressure pipes are made of steels with good plasticity, which are subject to internal pressure, axial force, shear force, bending moment, torsion moment or their combined loads. The plastic limit load is an important indicator of the load capacity of pressure pipe. According to Hill yield function, the theoretical solutions of limit load of orthotropic cylindrical pipe under various combined loads under internal pressure, axial force, shear force, torsion moment, and bending moment have been derived on the basis of elastic perfectly plastic constitutive model. The effects of radial stress on different combined limit loads of cylindrical pipe are explored and these results show that the radial stress should be considered about the limit load calculation especially for thick-walled cylindrical pipe. The interactions of various load combination are analyzed in detail and drawn with the interaction curves. For isotropic cylindrical pipe, the limit load increases with the yield strength. For the orthotropic cylindrical pipe, the limit loads of cylindrical pipe under axial force, bending moment, shear force, and torsion moment without internal pressure are only related to the axial yield strength. The limit bending moment is mainly dependent on the axial yield strength when internal pressure is lower, while the impact of the circumferential yield strength of orthotropic cylindrical pipe is obvious when internal pressure is some higher. When the axial yield strength of orthotropic cylindrical pipe is the same, the circumferential yield strength can enhance the limit axial load, limit torsion moment, and limit shear load. Under the different load conditions including internal pressure, bending moment, axial force, shear force, and torsion moment or their combined loads, the relation of limit bending moment with yield strength ratio is diverse, which is decide by the load combination, the circumferential yield strength, and the axial yield strength.


Author(s):  
Hany F. Abdalla ◽  
Mohammad M. Megahed ◽  
Maher Y. A. Younan

A simplified technique for determining the shakedown limit load of a structure employing an elastic-perfectly-plastic material behavior was previously developed and successfully applied to a long radius 90-degree pipe bend. The pipe bend is subjected to constant internal pressure and cyclic bending. The cyclic bending includes three different loading patterns namely; in-plane closing, in-plane opening, and out-of-plane bending moment loadings. The simplified technique utilizes the finite element method and employs small displacement formulation to determine the shakedown limit load without performing lengthy time consuming full cyclic loading finite element simulations or conventional iterative elastic techniques. In the present paper, the simplified technique is further modified to handle structures employing elastic-plastic material behavior following the kinematic hardening rule. The shakedown limit load is determined through the calculation of residual stresses developed within the pipe bend structure accounting for the back stresses, determined from the kinematic hardening shift tensor, responsible for the translation of the yield surface. The outcomes of the simplified technique showed very good correlation with the results of full elastic-plastic cyclic loading finite element simulations. The shakedown limit moments output by the simplified technique are used to generate shakedown diagrams of the pipe bend for a spectrum of constant internal pressure magnitudes. The generated shakedown diagrams are compared with the ones previously generated employing an elastic-perfectly-plastic material behavior. These indicated conservative shakedown limit moments compared to the ones employing the kinematic hardening rule.


2017 ◽  
Vol 62 (3) ◽  
pp. 1881-1887
Author(s):  
P. Ramaswami ◽  
P. Senthil Velmurugan ◽  
R. Rajasekar

Abstract The present paper makes an attempt to depict the effect of ovality in the inlet pigtail pipe bend of a reformer under combined internal pressure and in-plane bending. Finite element analysis (FEA) and experiments have been used. An incoloy Ni-Fe-Cr B407 alloy material was considered for study and assumed to be elastic-perfectly plastic in behavior. The design of pipe bend is based on ASME B31.3 standard and during manufacturing process, it is challenging to avoid thickening on the inner radius and thinning on the outer radius of pipe bend. This geometrical shape imperfection is known as ovality and its effect needs investigation which is considered for the study. The finite element analysis (ANSYS-workbench) results showed that ovality affects the load carrying capacity of the pipe bend and it was varying with bend factor (h). By data fitting of finite element results, an empirical formula for the limit load of inlet pigtail pipe bend with ovality has been proposed, which is validated by experiments.


2011 ◽  
Vol 52-54 ◽  
pp. 43-48 ◽  
Author(s):  
Al Emran Ismail ◽  
Ahmad Kamal Ariffin ◽  
Shahrum Abdullah ◽  
Mariyam Jameelah Ghazali ◽  
Ruslizam Daud

This paper presents a non-linear numerical investigation of surface cracks in round bars under bending moment by using ANSYS finite element analysis (FEA). Due to the symmetrical analysis, only quarter finite element (FE) model was constructed and special attention was given at the crack tip of the cracks. The surface cracks were characterized by the dimensionless crack aspect ratio, a/b = 0.6, 0.8, 1.0 and 1.2, while the dimensionless relative crack depth, a/D = 0.1, 0.2 and 0.3. The square-root singularity of stresses and strains was modeled by shifting the mid-point nodes to the quarter-point locations close to the crack tip. The proposed model was validated with the existing model before any further analysis. The elastic-plastic analysis under remotely applied bending moment was assumed to follow the Ramberg-Osgood relation with n = 5 and 10. J values were determined for all positions along the crack front and then, the limit load was predicted using the J values obtained from FEA through the reference stress method.


Rekayasa ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 191-199
Author(s):  
Irma Noviyanti ◽  
Rudi Walujo Prastianto ◽  
Murdjito Murdjito

A marginal field defines as an oil and/or gas field that has a short production period, low proven reservoir, and could not be exploited using existing technology. As the demand for oil and gas keeps increasing, one of the solutions to tackle the issues is to build the modified platform which came to be more minimalist to conduct the oil and gas production in the marginal field. Naturally, the minimum offshore structures are cost less but low in redundancy, therefore, pose more risks. Although the study on the minimum structures is still uncommon, there are opportunities to find innovative systems that need to have a further analysis toward such invention. Therefore, this study took the modified jacket platform as a minimum structure, and local stresses analysis by using finite element method is applied for the most critical tubular joint with multiplanarity of the joint is taking into account. The analysis was carried out using the finite element program of Salome Meca with three-dimensional solid elements are used to model the multiplanar joint. Various loading types of axial force, in-plane bending moment, and out-of-plane bending moment are applied respectively to investigate the stress distribution along the brace-chord intersection line of the tubular joint. The results show that the hotspot stress occurred at a different point along each brace-chord intersection line for each loading type. Finally, as compared to the in-plane bending moment or out-of-plane bending moment loading types, the axial force loading state is thought to generate greater hotspot stress.


Author(s):  
Andrew Cosham ◽  
Robert Andrews

Abstract Annex G Assessment of locally thinned areas (LTAs) in BS 7910:2013 is applicable to LTAs in cylinder, a bend and a sphere or vessel end. It can be used to assess the longitudinally-orientated LTA in a cylinder subject to a hoop stress and a circumferentially-orientated LTA in a cylinder subject to an axial stress (due to axial force, in-plane bending moment and internal pressure), and also to assess an LTA subject to a hoop stress and an axial stress. An outline of the origins of Annex G is given. A comparison with full-scale burst tests of pipes or vessels containing LTAs subject to a hoop stress and an axial stress is presented. It is demonstrated that the method in G.4.3 Hoop stress and axial stress is conservative.


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