Evolution of microstructure, temperature and stress in a high speed steel work roll during hot rolling: Experiment and modelling

2017 ◽  
Vol 240 ◽  
pp. 200-208 ◽  
Author(s):  
G.Y. Deng ◽  
Q. Zhu ◽  
K. Tieu ◽  
H.T. Zhu ◽  
M. Reid ◽  
...  
2016 ◽  
Vol 846 ◽  
pp. 589-594 ◽  
Author(s):  
T. Hoang Phan ◽  
Ahn Kiet Tieu ◽  
Hong Tao Zhu ◽  
Bu Yung Kosasih ◽  
Qiong Wu ◽  
...  

In hot rolling, the thermal cyclic of work rolls causes a superficial oxide scale, which plays an important role on the contact friction and wear. The asperities of oxidised strip surface and wear debris slide over the High Speed Steel (HSS) work roll surface which comprises of hard carbides within an iron matrix under high pressure and velocity. Abrasive wear occurs and the particles will be removed from HSS surface. The current study introduces the Discrete Element Method (DEM) to investigate this abrasive wear phenomenon. The model successfully provides a physically based abrasive roll wear predication of HSS work roll with the consideration of carbides and oxide layers. It has been found that the carbide shape in the HSS roll affects the wear significantly, which has not been reported by previous numerical simulations and is the main focus of this research.


2017 ◽  
Vol 904 ◽  
pp. 55-60 ◽  
Author(s):  
Guan Yu Deng ◽  
Hong Tao Zhu ◽  
A. Kiet Tieu ◽  
Qiang Zhu ◽  
Li Hong Su ◽  
...  

Hot strip rolling process is one of the most promising industrial processes to fabricate finished or semi-finished bulk products. Numerical analysis on the temperature and thermal stress distributions in a high speed steel work roll during hot rolling has been conducted based on a transient thermo-mechanical model. Influence of initial work roll body temperature on temperature and thermal stress has been discussed in detail by assuming different rolling stages. Compared to the work roll surface, stress is much smaller at depth of 2.1 mm and 5.0 mm, respectively. Results showed similar maximum circumferential thermal stress at both depths of 2.1 mm and 5.0 mm when the roll has initial temperature of 25 °C and 100 °C, but they are about 3 times and 8 times larger than at depth of 2.1 mm and 5.0 mm, respectively, when the initial temperature is 200 °C.


2011 ◽  
Vol 76 (5-6) ◽  
pp. 451-468 ◽  
Author(s):  
N. F. Garza-Montes-de-Oca ◽  
R. Colás ◽  
W. M. Rainforth

2015 ◽  
Vol 25 (1) ◽  
pp. 188-198 ◽  
Author(s):  
Jing Guo ◽  
Ligang Liu ◽  
Yanliang Sun ◽  
Qiang Li ◽  
Xuejun Ren ◽  
...  

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