Numerical simulation of long-period fluid temperature fluctuation at a mixing tee for the thermal fatigue problem

2016 ◽  
Vol 305 ◽  
pp. 639-652 ◽  
Author(s):  
Yoichi Utanohara ◽  
Akira Nakamura ◽  
Koji Miyoshi ◽  
Naoto Kasahara
Author(s):  
Naoto Kasahara ◽  
Shinichi Hasebe ◽  
Sumio Kobaysashi ◽  
Masanori Ando ◽  
Nobuchika Kawasaki ◽  
...  

High cycle thermal fatigue induced by fluid temperature fluctuation is one of the important issues in nuclear plants. JNC has proposed a fatigue evaluation method paying attention to temperature attenuation related with frequency of fluctuation. In order to clarify the frequency effect of fluid temperature fluctuation on the crack initiation and propagation, a sodium temperature controlled thermal fatigue test equipment (SPECTRA) was developed. This equipment is capable of preciously controlling sodium temperature variation under various frequencies with a constant flow rate. This performance was achieved by the control of electromagnetic pumps without mechanical valve operations. Specimens are long straight pipes where temperature fluctuation ranges gradually reduce from upstream to downstream. As preliminary tests, temperature measurement and fatigue experiments were conducted. Measured temperature was preciously controlled under various frequencies. Cracks were observed in upstream area of a specimen. From above results, capability of frequency controlled test by SPECTRA facility was confirmed.


Author(s):  
Nobuyuki Kimura ◽  
Jun Kobayashi ◽  
Hideki Kamide

Hot and cold fluids are mixed at the core outlet of sodium cooled fast reactors. The temperature fluctuation causes high cycle thermal fatigue in structural components. The temperature fluctuation at the core outlet region does not have always a sinusoidal waveform but a sharp edged waveform. The temperature shows intermittent and sudden decrease and recovery like a spike form. It is necessary to take into account the spiky waveform of temperature fluctuation for the construction of an evaluation method of the high cycle thermal fatigue. The conventional method uses the amplitude and cycle number of waves without reference to the frequency of temperature fluctuation. In this study, the time interval of each wave based on the rainflow method was applied to consider frequency characteristics against the conversion from fluid temperature to thermal stress in structure. The thermal stress obtained from the new method was compared to the results of FEM analysis. It was found that the consideration of frequency characteristics of waves could evaluate the fatigue damage in structure. Furthermore, the frequency characteristics of waves in this method were expressed as the unified curve independent of the velocity. Hereby the new evaluation method could evaluate the thermal fatigue in the reactor.


Author(s):  
Koji Miyoshi ◽  
Akira Nakamura ◽  
Nobuyuki Takenaka

Thermal fatigue cracking may initiate at a T-junction pipe where high and low temperature fluids flow in from different directions and mix. Thermal stress is caused by a temperature gradient in a structure and its variation. The accurate simulation of the temperature distribution in structures is, therefore, important for estimating thermal fatigue. In this study, an experimental method using a T-junction pipe with thermocouples was developed. Wall temperatures in the experiment have to be obtained at the inner surface of the pipe to validate numerical simulation results. The difference of position between the inner surface and the measurement point where using thermocouples may, however, have an effect on temperature data. The numerical simulation results showed that the amplitude of temperature fluctuations was reduced to 54% and the difference of phase was 0.91 radians when the sinusoidal temperature fluctuation of 5Hz was applied from the inner surface to the thermocouple measurement points. These results showed that wall temperatures at the inner surface should be estimated from measured data obtained by the thermocouples. A transfer function was, therefore, obtained to calculate wall temperatures at the inner surface from measured data. In addition, the numerical simulation results showed that the amplitude and the phase of temperature fluctuations differed depending on existence of voids around thermocouples. Respective differences of it in the amplitude and the phase were about 5% and 3% when the sinusoidal temperature fluctuation of 5Hz was applied at the inner surface. These results showed that thermocouples should be installed in pipes without voids to measure accurate temperature fluctuations. A mock-up test showed that voids stayed behind the thermocouples when the thermocouples were brazed into the pipe wall at atmospheric pressure, but the voids disappeared when thermocouples were brazed in a vacuum atmosphere into the inner surface of the pipe.


2002 ◽  
Vol 2002 (0) ◽  
pp. 415-416 ◽  
Author(s):  
Naoto KASAHARA ◽  
Hideki KAMIDE ◽  
Minoru IGARASHI ◽  
Hiromi HOSOGAI ◽  
Hideki TAKASHO

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