scholarly journals A tolerance design method for hydrostatic guideways motion accuracy based on error averaging effect

Procedia CIRP ◽  
2018 ◽  
Vol 75 ◽  
pp. 196-201 ◽  
Author(s):  
Jun Zha ◽  
Yaolong Chen ◽  
Zhiwei Wang
2020 ◽  
Vol 10 (4) ◽  
pp. 1435 ◽  
Author(s):  
Guodong Sa ◽  
Zhenyu Liu ◽  
Chan Qiu ◽  
Jianrong Tan

With the increase of the working frequency of the array antenna, tolerance design has become increasingly important. The state-of-art tolerance design methods mainly deal with the position tolerance of the discrete elements. However, the geometric errors of the whole array have resulted from two aspects: (1) the position errors of the discrete elements and (2) the form errors of the continuous reflection plate. To optimize the position tolerance and flatness simultaneously, a hybrid tolerance design method is proposed. First, the relation between the performance of the array antenna and hybrid tolerances was determined based on the second order Taylor expansion. Then the expectation and variance of the performance were derived. Finally, the hybrid tolerances were optimized and the performance of the antenna was improved. Simulation results proved the effectiveness and efficiency of the proposed hybrid tolerance design method.


2019 ◽  
Vol 9 (16) ◽  
pp. 3216 ◽  
Author(s):  
Ci He ◽  
Shuyou Zhang ◽  
Lemiao Qiu ◽  
Xiaojian Liu ◽  
Zili Wang

To increase the reliability and accuracy of tolerance design, more and more research works are considering not only orientation and position deviations; they are also forming errors in tolerance modeling. As a direct cause of form errors in industrial mass production, the processing features of the machining system degrade over time. Under the Industry 4.0 paradigm, an assembly tolerance design method based on Skin Model Shape is proposed to take the effect of degrading processing features into consideration. A continuous-time multi-dimensional Markov process is trained through maximum likelihood estimation based on the nodal sampling point set on the machined surface. Degradation of the machined surface is modeled based on the joint probability distribution of nodal displacements. Assembly force constraints and assembly entity constraints are applied to spatial assembly simulations. Tolerance synthesis takes the manufacturing cost and assembling probability as design objectives. A design example of the rotary feed component in a five-axis machine tool is proposed for explanation and verification.


2006 ◽  
Vol 1 (1) ◽  
pp. 101-105 ◽  
Author(s):  
Yan-long Cao ◽  
Jian Mao ◽  
Jiang-xin Yang ◽  
Zhao-tong Wu ◽  
Li-qun Wu

2019 ◽  
Vol 2019.29 (0) ◽  
pp. 2313
Author(s):  
Haruo ISHIKAWA ◽  
Yasuhiro FUKUNAGA

1988 ◽  
Vol 15 (2) ◽  
pp. 254-262 ◽  
Author(s):  
Ian Smith ◽  
Ying Hei Chui

This paper gives "designer usable" methods for predicting the dynamical behaviour of lightweight wood-joist floors covered with semirigidly attached wood-based sheathings of materials such as plywood or waferboard. Included are methods for predicting natural frequencies and root-mean-square (rms) acceleration under a defined forcing function. It is proposed that this rms acceleration be the criterion for estimating user perception based tolerance of a projected design solution in the domestic setting. Case studies suggest that the economic cost of producing more rational designs is small. Consideration is, at this stage, limited to floors that are rectangular in plan and contain no openings nor intermediate support partitions. Suggestions are made as to methods of building floors with acceptable vibrational performances, together with recommendations for further research. Key words: floors, wood, vibrations, human tolerance, design method.


Author(s):  
Yuguang Wu ◽  
Zhiqian Mei

When the datum features apply a material condition, the tolerance of a related feature must coordinate with its datum features. The tolerance coordination design of the related feature with its datum features is an important issue; an uncoordinated tolerance will give rise to an unnecessarily tight tolerance of a target geometrical feature or an invalid application of the material condition. In this paper, a coordination design method is proposed. The notion of the shift tolerance is used to establish the coordination relationship of the tolerance between the related feature and its datum features. The calculation mechanism of the shift tolerance for two datum features applying a material condition is described. To calculate the shift tolerance of the datum features, the datum feature simulator is used to construct the measurement coordinate system and the design coordinate system. For the different combination of two datum features applying a material condition, the relative motion of the design coordinate system with respect to the measurement coordinate system is represented by the parallel-crank mechanism, and the length of the crank is used to calculate the shift tolerance. Based on the shift tolerance, two criteria of the tolerance design at applying material condition are studied, one is the coordination guideline for the geometric tolerance of the related feature and the dimensional tolerance of the datum feature; the other criterion is the coordination guideline for the dimension tolerance between two datum features. Finally, two case studies are introduced to verify reasonableness of the proposed criteria and method.


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