AbstractThe existing engineering empirical life analysis models are not capable of considering the constitutive behavior of materials under contact loads; as a consequence, these methods may not be accurate to predict fatigue lives of rolling bearings. In addition, the contact stress of bearing in operation is cyclically pulsating, it also means that the bearing undergo non-symmetrical fatigue loadings. Since the mean stress has great effects on fatigue life, in this work, a novel fatigue life prediction model based on the modified SWT mean stress correction is proposed as a basis of which to estimate the fatigue life of rolling bearings, in which, takes sensitivity of materials and mean stress into account. A compensation factor is introduced to overcome the inaccurate predictions resulted from the Smith, Watson, and Topper (SWT) model that considers the mean stress effect and sensitivity while assuming the sensitivity coefficient of all materials to be 0.5. Moreover, the validation of the model is finalized by several practical experimental data and the comparison to the conventional SWT model. The results show the better performance of the proposed model, especially in the accuracy than the existing SWT model. This research will shed light on a new direction for predicting the fatigue life of rolling bearings.
A microstructure sensitive modeling approach for fatigue life prediction considering the residual stress effect from heat treatment
