Nonlinear modal interaction analysis and vibration characteristics of a francis hydro-turbine generator unit

2021 ◽  
Vol 168 ◽  
pp. 854-864
Author(s):  
Beibei Xu ◽  
Xingqi Luo ◽  
Mònica Egusquiza ◽  
Wei Ye ◽  
Jing Liu ◽  
...  
2014 ◽  
Vol 697 ◽  
pp. 210-213 ◽  
Author(s):  
Rong Pei Zhang

An abnormal journal vibration occurred when a 660MW turbo generator unit was in daily operation. It was identified that rubbing vibration had taken place based on the behavior of the journal vibration and the temperature change of lubricating oil. The rubbing was located inside the bearing box between the HIP rotor and the LP rotor. However, no elimination measures had been taken in time because the damage caused by rubbing was underestimated. Few months later a full inspection revealed that the LP rotor shaft had been worn out with a 70mm wide and 28mm deep groove, which greatly weakened the strength of the LP rotor. The analysis presented here may help in diagnosing and understanding rubbing-vibration-related problems in similar situations.


2015 ◽  
Vol 81 (3) ◽  
pp. 1263-1274 ◽  
Author(s):  
Beibei Xu ◽  
Diyi Chen ◽  
Hao Zhang ◽  
Rui Zhou

2021 ◽  
Author(s):  
Yousong Shi ◽  
Jianzhong Zhou

Abstract The hydro-turbine governing system (HTGS) and shafting system are mutually coupled. However, the interaction between them has always been neglected. This paper aims to explore the stability and sensitivity of the governor control parameters to the HTGS and shafting system and make the optimal control of the stable operation for the hydro-turbine generator unit(HTGU). First, a novel HTGU motion equation is proposed, which can make connections between the HTGS and the shafting system of the HTGU. And on this basis, the nonlinear coupling mathematical model of the HTGS and the shafting system is established. According to the nonlinear mathematical model, the sensitivity of the governor control parameters on the operating stability of the HTGU is obtained. Then, a multi-objective governor control parameters optimization strategy is proposed. Furthermore, the chaotic-dominated sorting genetic algorithm II(NSGA-II) and multi-objective evolutionary algorithm based on decomposition(MOEAD) were introduced to obtain the optimal control parameter and mutually verify the effectiveness of the optimization effect. Finally, the nonlinear dynamic characteristics of HTGU under optimal control were revealed. The simulation results show that the rotation speed deviation and shafting system vibrations are sensitive on the PID parameters in some ranges and the stable region will be decreased when considering the shafting system vibrations. The multi-objective PID parameter optimization strategy shows good control performance on the nonlinear dynamic characteristics of the HTGU. The shafting system vibrations excited by the coupled vibration sources are quasi-period in 3D space. In addition to this, these results and the optimization strategy can provide some bases for the design and stable operation of the HTGU.


2012 ◽  
Vol 630 ◽  
pp. 193-202
Author(s):  
Can Xun Du ◽  
Wei Hua Gui ◽  
Zhi Kun Hu ◽  
Chun Bo Liu

Hydro-turbine generator unit turning test is a key step to check the installation quality of the shafting system. The unit turning data is very important for bearing clearance adjustment. The traditional unit turning test and bearing clearance adjustment are based on a condition of that the spindle turning orbit is an approximate circle. It is simple to be used in the field operation and applicable to the most units. The trajectory of the turning orbit shows irregular shape when the spindle has a certain part of the flaw. If the traditional method is used for the unit turning and adjusting the bearing clearance, this may cause the eccentricity of three guide bearing bushes and uneven of the bearing clearance. The unit may appear a high temperature or large swing phenomenon after its commission. Seriously the unit may be burned and permanent damage. To solve this problem, this paper proposed a new method to calculate a minimum rotation space of the shaft in the bearing for each guide bearing clearance according to a geometric algorithm. Using the new method, according to the minimum circumscribed circle of the turning axis locus and final position of the turning spindle after unit turning, the bearing clearances corresponding to each turning number on the shaft can be calculated precisely. And then the bearing radial position is distributed properly so that the bearing is in the centre of rotation to the centre of the concentric circle. Therefore, the specific value of each bearing clearance adjustment is obtained. Site testing results show that using the new method the high temperature and large adjustment gap caused by using the traditional method can be avoided. Thus, the hydro-turbine generator unit operating stability is improved.


2019 ◽  
Vol 13 (3) ◽  
pp. 500-509 ◽  
Author(s):  
Jing Liu ◽  
Beibei Xu ◽  
Diyi Chen ◽  
Jianling Li ◽  
Xiang Gao ◽  
...  

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