Conservative one-dimensional finite volume discretization of a new cavitation model for piston–ring lubrication

2013 ◽  
Vol 57 ◽  
pp. 54-66 ◽  
Author(s):  
Roberto F. Ausas ◽  
Mohammed Jai ◽  
Ionel S. Ciuperca ◽  
Gustavo C. Buscaglia
1996 ◽  
Vol 118 (2) ◽  
pp. 286-291 ◽  
Author(s):  
H. Nakai ◽  
N. Ino ◽  
H. Hashimoto

Reciprocating-type compressors are widely used for refrigeration systems, and an understanding of piston-ring lubrication in the compressor is vital for designers in reducing the energy losses due to friction because a substantial portion of friction in the compressors is attributable to the piston-ring assembly. This study aimed at developing a one-dimensional analysis for lubrication between the piston-ring and cylinder of refrigeration compressors considering the combined effects of supply oil quantity and surface roughness on piston-ring face and cylinder wall. In the theoretical model, the piston-ring is treated as a one-dimensional dynamically loaded bearing with combined sliding and squeezing motion. The one-dimensional modified Reynolds equation based on the average flow model by Patir and Cheng is used as a governing equation. In the analysis of the modified Reynolds equation, two-types of inlet boundary conditions, flooded condition and starvation condition, are applied at the leading edge according to the supply oil quantity, and the Reynolds boundary condition is applied at the trailing edge. A numerical procedure is then developed to estimate the cyclic variation of minimum film thickness, inlet and outlet positions of lubrication film and friction force, and the combined effects of supply oil quantity and surface roughness height are examined for a typical refrigeration compressor. It is clarified from the numerical results that the supply oil quantity and surface roughness affect significantly the friction force of the piston-ring for refrigeration compressors.


2018 ◽  
Vol 70 (1) ◽  
pp. 212-229 ◽  
Author(s):  
Zhenpeng He ◽  
Wenqin Gong ◽  
Weisong Xie ◽  
Guichang Zhang ◽  
Zhenyu Hong

Purpose Piston ring dynamic problem plays an important role in the lubricant characteristics of a reciprocating engine, which lead to engine wear and the increased consumption of lubricating oil. A cavitation analysis of the piston ring lubrication with two-dimensional Reynolds equation has rarely been reported owing to the complex working condition. The purpose of this study is to establish a precise model that can provide guidance for the design of the piston ring. Design/methodology/approach In this paper, a cavitation model and its effect on the piston ring lubrication was studied in a simulation program based on the mass-conserving theory which is solved by means of the Newton–Raphson method. In this study, some models such as mixed lubrication, asperity contact, blow-by/blow-back flow and cavitation have been coupled with the lubrication model. Findings The established model has been compared with the traditional model that deals with cavitation by using the Reynolds boundary condition algorithm. The cavitation zone, pressure distribution and density distribution between the piston ring and the cylinder have also been predicted. Studies of the changing trend for the pressure distribution and the cavitation zone at few typical crank angles have been listed to illustrate the cavitation changing rule. The analysis of the results indicates that the developed simulation model can adequately illustrate the lubrication problem of the piston ring system. All the analyses will provide guidance for the oil film rupture and the reformation process. Originality/value A two-dimensional cavitation model based on the mass-conserving theory has been built. The cavitation-forming and -developing process for the piston ring–liner lubrication has been studied. Non-cavitation occurs in the vicinity of top dead center and bottom dead center. The non-cavitation period will be longer in the vicinity of 360° of crank angle. The density distribution in the cavitation zone can be obtained.


1998 ◽  
Vol 120 (2) ◽  
pp. 252-258 ◽  
Author(s):  
H. Nakai ◽  
N. Ino ◽  
H. Hashimoto

This paper describes a theoretical model for piston-ring lubrication considering the combined effects of surface roughness and oil film temperature variation for refrigeration compressors. In the model, the piston-ring is treated as a one-dimensional dynamically loaded bearing with combined sliding and squeezing motion. The one-dimensional modified Reynolds equation, based on the average flow model by Patir and Cheng, is used to determine the pressure distribution, and the one-dimensional energy equation, considering the heat generated due to contact of asperities, is applied to calculate the oil film temperature distribution. In the analysis of the modified Reynolds equation, the flooded condition and Reynolds condition are employed at the leading edge and trailing edge of piston-ring, respectively. On the other hand, in the analysis of the modified energy equation, a constant temperature equivalent to the cylinder wall temperature is assumed at the leading edge. From numerical results of the minimum film thickness, pressure and temperature distributions and friction force, the combined effects of surface roughness and oil film temperature variation on these lubrication characteristics are clarified.


2020 ◽  
Vol 2 (1) ◽  
Author(s):  
Lingfa Kong ◽  
Yidao Dong ◽  
Wei Liu ◽  
Huaibao Zhang

AbstractAccuracy of unstructured finite volume discretization is greatly influenced by the gradient reconstruction. For the commonly used k-exact reconstruction method, the cell centroid is always chosen as the reference point to formulate the reconstructed function. But in some practical problems, such as the boundary layer, cells in this area are always set with high aspect ratio to improve the local field resolution, and if geometric centroid is still utilized for the spatial discretization, the severe grid skewness cannot be avoided, which is adverse to the numerical performance of unstructured finite volume solver. In previous work [Kong, et al. Chin Phys B 29(10):100203, 2020], we explored a novel global-direction stencil and combined it with the face-area-weighted centroid on unstructured finite volume methods from differential form to realize the skewness reduction and a better reflection of flow anisotropy. Greatly inspired by the differential form, in this research, we demonstrate that it is also feasible to extend this novel method to the unstructured finite volume discretization from integral form on both second and third-order finite volume solver. Numerical examples governed by linear convective, Euler and Laplacian equations are utilized to examine the correctness as well as effectiveness of this extension. Compared with traditional vertex-neighbor and face-neighbor stencils based on the geometric centroid, the grid skewness is almost eliminated and computational accuracy as well as convergence rate is greatly improved by the global-direction stencil with face-area-weighted centroid. As a result, on unstructured finite volume discretization from integral form, the method also has superiorities on both computational accuracy and convergence rate.


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