Volume measurement based on dynamic differential pressure decay using AAO leak element

Vacuum ◽  
2019 ◽  
Vol 169 ◽  
pp. 108887
Author(s):  
Dexue You ◽  
Yongjian Wang ◽  
Zhenhua Yu ◽  
Yan Zhao ◽  
Zhenhua Xi ◽  
...  
Author(s):  
Heather A. Oravec ◽  
Christopher C. Daniels ◽  
Janice L. Mather

As deep space exploration continues to be the goal of NASA’s human spaceflight program, verification of the performance of spaceflight hardware becomes increasingly critical. Suitable test methods for verifying the leak rate of sealing systems are identified in program qualification testing requirements. One acceptable method for verifying the air leak rate of gas pressure seals is the tracer gas leak detector method. In this method, a tracer gas (commonly helium) leaks past the test seal and is transported to the leak detector where the leak rate is quantified. To predict the air leak rate, a conversion factor of helium-to-air is applied depending on the magnitude of the helium flow rate. The conversion factor is based on either the molecular mass ratio or the ratio of the dynamic viscosities. The current work was aimed at validating this approach for permeation-level leak rates using a series of tests with a silicone elastomer O-ring. An established pressure decay method with constant differential pressure was used to evaluate both the air and helium leak rates of the O-ring under similar temperature and pressure conditions. The results from the pressure decay tests showed, for the elastomer O-ring, that neither the molecular flow nor the viscous flow helium-to-air conversion factors were applicable. Leak rate tests were also performed using nitrogen and argon as the test gas. Molecular mass and viscosity based helium-to-test gas conversion factors were applied, but did not correctly predict the measured leak rates of either gas. To further this study, the effect of pressure boundary conditions was investigated. Often, pressure decay leak rate tests are performed at a differential pressure of 101.3 kPa with atmospheric pressure on the downstream side of the test seal. In space applications, the differential pressure is similar, but with vacuum as the downstream pressure. The same O-ring was tested at four unique differential pressures ranging from 34.5 to 137.9 kPa. Up to six combinations of upstream and downstream pressures for each differential pressure were compared. For a given differential pressure, the various combinations of upstream and downstream dry air pressures did not significantly affect the leak rate. As expected, the leak rate of the O-ring increased with increasing differential pressure. The results suggested that the current leak test pressure conditions, used to verify spacecraft sealing systems with elastomer seals, produce accurate values even though the boundary conditions do not model the space application.


1994 ◽  
Vol 77 (6) ◽  
pp. 2659-2665 ◽  
Author(s):  
J. Porszasz ◽  
T. J. Barstow ◽  
K. Wasserman

We evaluated the effect of airflow and gas composition on the linearity of measurement of airflow by a new disposable flowmeter. The flowmeter is based on the principle of differential pressure measurement across two symmetrically disposed Pitot tubes. Nonlinearities arising from the pressure-to-airflow relationship and sensitivity to changes in gas density were linearized with appropriate software and monitoring of the gas composition. With room air used as the respired gas, the measured tidal volume from a piston pump assembly was consistently within 1–2% of the target tidal volume for each of five flowmeters tested across physiological ranges of flow. Changing gas densities by varying concentrations of O2, CO2, and N2 led to errors in tidal volume measurement that ranged up to 6–8%. However, because the errors were predictable, they were corrected by software to within 0.6% of the target volume. Measurement of minute ventilation during exercise was within 1–2% of that determined from bag collections. We conclude that this type of flowmeter can accurately measure exercise minute ventilation and has advantages over some other flowmeters because of its ruggedness, reproducibility, and ease of sterilization or replacement compared with other flowmeters.


2013 ◽  
Vol 819 ◽  
pp. 286-291
Author(s):  
Xin Hua Xiao ◽  
Tai Yong Wang ◽  
Bing Cheng

In auto leak detection equipment based on differential pressure decay, plugging quality directly impact on its accuracy and reliability. Since the cylinder is usually used to provide plugging force, plugging cylinder selection is an important part the detection equipment design. The main mechanical structure of the detection equipment was described. The equilibrium equations of plug were established and the bore size calculation formulas were derived in line seal and in face seal. To acquire the parameters such as circumference, area, etc. of the irregular seal surface, the subsection curve fitting-integration method and distilling from CAD model method were studied.


2021 ◽  
Author(s):  
Kai Cheng ◽  
◽  
J. Alex Zumberge ◽  
Stephanie E. Perry ◽  
Patrick M. Lasswell ◽  
...  

Legacy crushed rock analysis, as applied to unconventional formations, has shown great success in evaluating total porosity and water saturation over the previous three decades. The procedure of crushing rock into small particles improves the efficiency of fluid recovery and grain volume measurements in a laboratory environment. However, a caveat to crushed rock analysis is that water and volatile hydrocarbon evaporate from the rock during the preparatory crushing process, causing significant uncertainty in water saturation assessment. A modified crushed rock analysis incorporates nuclear magnetic resonance (NMR) measurements before and after the crushing process to quantify the volume of fluid loss. The advancements improve the overall total saturation quantification. However, challenges remain in the quantification of partitioned water and hydrocarbon loss currently derived from NMR spectrum along with its uncertainty. Furthermore, pressure decay permeability from crushed rock analysis has been reported to have two to three orders of magnitude difference between different labs. The calculated pressure decay permeability of the same rock could even vary several orders of magnitude difference with different crushed size, which questions the quality of the crushed pressure decay permeability. In this paper, we introduce an intact rock analysis workflow on unconventional cores for improved assessment of water saturation and enhanced quantification of fast pressure decay matrix permeability from intact rock. The workflow starts with acquisition of NMR T2 and bulk density measurements on the as-received state intact rock. Instead of crushing the rock, the intact rock is directly transferred to a retort chamber and heated to 300 °C for thermal extraction. The volumes of thermally-recovered fluids are quantified through an image-based process. The grain volume measurement and a second NMR T2 measurement are performed on post retort intact rock. The pressure decay curve during grain volume measurement is then used for calculating pressure decay matrix permeability. Total porosity is calculated using bulk volume and grain volume of the rock. Water saturation is quantified using total volume of recovered water. In addition, the twin as-received state rocks are processed through the crushed rock analysis workflow for an apple-to-apple comparison. Meanwhile, pressure decay permeability is cross-validated against the steady state permeability of the same sample. The introduced workflow has been successfully tested on different formations, including Bakken, Bone Spring, Eagle Ford, Cotton Valley, and Niobrara. The results show that total porosities calculated from intact rock analysis are consistent with total porosities from crushed rock analysis, while water saturations from the new workflow are average 8%SU (0.2–0.7%PU of bulk volume water) higher than those from the prior crushed rock workflow. The study also indicated that for some formations (e.g., Bone Spring) the fluid loss during crushing process is dominated by water, however, for some other formations (e.g., Bakken), hydrocarbon loss is significant. Pressure decay permeability quantified using intact rock analysis is also confirmed within an order of magnitude of steady state matrix permeability.


SPE Journal ◽  
1900 ◽  
pp. 1-13
Author(s):  
Kai Cheng ◽  
J. Alex Zumberge ◽  
Stephanie E. Perry ◽  
Patrick M. Lasswell ◽  
Themi Vodo

Summary Legacy crushed rock analysis, as applied to unconventional formations, has shown great success in evaluating total porosity and water saturation over the previous three decades. The procedure of crushing rock into small particles improves the efficiency of fluid recovery and grain volume measurements in a laboratory environment. However, a caveat to crushed rock analysis is that water and volatile hydrocarbons evaporate from the rock during the preparatory crushing process, causing significant uncertainty in water saturation assessment. A modified crushed rock analysis incorporates nuclear magnetic resonance (NMR) measurements before and after the crushing process to quantify the volume of fluid loss. The advancements improve the overall total saturation quantification. However, challenges remain in the quantification of partitioned water and hydrocarbon loss currently derived from the NMR spectrum along with its uncertainty. Furthermore, pressure decay permeability from crushed rock analysis has been reported to have two to three orders of magnitude difference between different laboratories. The calculated pressure decay permeability of the same rock could even vary by several orders of magnitude with different crushed sizes, which questions the quality of the crushed pressure decay permeability. In this paper, we introduce an intact rock analysis workflow on unconventional cores for improved assessment of water saturation and enhanced quantification of fast pressure decay matrix permeability from intact rock. The workflow starts with acquisition of NMR T2 and bulk density measurements on the as-received state intact rock. Instead of crushing the rock, the intact rock is directly transferred to a retort chamber and heated to 300°C for thermal extraction. The volumes of thermally recovered fluids are quantified through an image-based process. The grain volume measurement and a second NMR T2 measurement are performed on post-retort intact rock. The pressure decay curve during the grain volume measurement is then used for calculating the pressure decay matrix permeability. Total porosity is calculated using the bulk volume and grain volume of the rock. Water saturation is quantified using the total volume of recovered water. In addition, the twin as-received-state rocks are processed through the crushed rock analysis workflow for an apple-to-apple comparison. Meanwhile, the pressure decay permeability of the post-retort intact sample is cross-validated against the steady-state gas permeability of the same post-retortsample. The introduced workflow has been tested successfully on different formations, including Bakken, Bone Spring, Eagle Ford, Cotton Valley, and Niobrara. The results show that total porosities calculated from intact rock analysis are consistent with total porosities from crushed rock analysis, while water saturations from the new workflow are an average 8% saturation unit (SU) [0.2 to 0.7% porosity unit (PU) of bulk volume water (BVW)] higher than those from the prior crushed rock workflows. The study also indicates that for some formations (e.g., Bone Spring), the fluid loss during the crushing process is dominated by water; however, for some other formations (e.g., Bakken), the hydrocarbon loss is significant. Pressure decay permeability quantified using intact rock analysis is also confirmed within an order of magnitude of steady-state matrix permeability.


2008 ◽  
Vol 68 (S 01) ◽  
Author(s):  
B Meurer ◽  
B Meurer ◽  
N Dinkel ◽  
N Hart ◽  
J Siemer ◽  
...  

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