Surface texture transfer in skin-pass rolling with the effect of roll surface wear

Wear ◽  
2021 ◽  
pp. 203764
Author(s):  
Chuhan Wu ◽  
Liangchi Zhang ◽  
Peilei Qu ◽  
Shanqing Li ◽  
Zhenglian Jiang ◽  
...  
2016 ◽  
Vol 854 ◽  
pp. 93-98
Author(s):  
Kai Köhler ◽  
Norbert Kwiaton ◽  
Martin Bretschneider

Applying a specific roughness on steel sheets, to ensure paintability and sufficient lubrication, is a crucial point for the metal forming processes. Due to the strength of high manganese HSD® steels (X70MnAlSi 15-2.5-2.5), special actions are necessary to obtain the required roughness. At Salzgitter Mannesmann Forschung GmbH skin-pass rolling experiments on high manganese HSD® steels with different PRETEX® textured work-rolls were performed to investigate the influence of roll-surface-texture and skin-pass rolling force on the roughness transfer. The roughness and texture parameters of the steel sheets and roll surfaces were determined using optical confocal microscopy measurements. It is clearly shown that the work-roll surface texture has a major influence on the roughness transfer from work-rolls to steel sheet surfaces.


2021 ◽  
Vol 198 ◽  
pp. 106358 ◽  
Author(s):  
Chuhan Wu ◽  
Liangchi Zhang ◽  
Peilei Qu ◽  
Shanqing Li ◽  
Zhenglian Jiang

Author(s):  
Chuhan Wu ◽  
Liangchi Zhang ◽  
Peilei Qu ◽  
Shanqing Li ◽  
Zhenglian Jiang ◽  
...  

Abstract This article investigates the surface texture transfer mechanisms in lubricated skin pass rolling of metal strips with three-dimensional rough surfaces of both regular patterns and random surface asperity distributions. Two important steps have been completed. The first is the successful establishment of an efficient numerical method for predicting the 3D texture transfer. It was identified that the new method can be used reliably with the key complex factors coupled in skin pass rolling, such as the effects of lubricant and surface roughness. The second is the exploration of the texture transfer mechanisms with the aid of this new method. In addition, the effects of hydrodynamic pressure on the texture transfer efficiency were comprehensively investigated by a dynamic explicit finite element analysis. It was found that lubrication plays a critical role in determining the surface texture transfer. The texture transfer ratio decreases with increasing the lubricant viscosity. A larger pressure coefficient brings about a lower texture transfer ratio, but a larger reduction ratio leads to a greater texture transfer.


Wear ◽  
2019 ◽  
Vol 426-427 ◽  
pp. 1246-1264 ◽  
Author(s):  
Chuhan Wu ◽  
Liangchi Zhang ◽  
Peilei Qu ◽  
Shanqing Li ◽  
Zhenglian Jiang

2009 ◽  
Vol 95 (5) ◽  
pp. 399-405 ◽  
Author(s):  
Yukio Kimura ◽  
Masayasu Ueno ◽  
Yutaka Mihara

2008 ◽  
Vol 94 (10) ◽  
pp. 405-414 ◽  
Author(s):  
Ikuo Yarita ◽  
Masato Itoh ◽  
Naoki Nagase ◽  
Seiichi Shido

2015 ◽  
Vol 67 (6) ◽  
pp. 606-611 ◽  
Author(s):  
Marek Burdek

Purpose – This paper aims to analyze changes in the surface topography of the work rolls during skin passing. Cold rolled steel sheets are additionally subject to skin pass rolling to form an appropriate surface topography. This operation should facilitate the process of further metal forming of steel sheets, such as deep drawing, painting, etc. The surface topography of steel sheets is determined by the surface topography of the work rolls as well as the skin pass rolling parameters (rolling speed, elongation, roll force, etc.). Suitable preparation and selection of roll surface topography influences the degree of rolls wear and the surface topography of steel sheets as well. Design/methodology/approach – Two-dimensional (2D) and three-dimensional (3D) roughness measurements of work roll surface before, during and after finishing of skin pass rolling of steel sheets are presented in the paper. The measurements were performed on four sets of work rolls with different surface topography. Findings – The appearance of the surface of rolls obtained from the analysis of 3D roughness, the values of selected parameters of the 3D roughness and relative changes of the roughness parameter Ra/Sa depending on the length of the skin passed steel sheets are presented. Practical implications – The wear of rolls is different depending on work surface topography. Originality/value – The aim of this paper is to analyze changes in the surface topography of the work rolls during skin passing. It was expected that the surface of work rolls with more summits at similar average roughness Ra will change much faster than the surface with fewer summits. For this purpose, preliminary tests were performed in an industrial environment on four pairs of work rolls, including two pairs of rolls that were hard chromium-plated.


2017 ◽  
Vol 95 (1-4) ◽  
pp. 597-608 ◽  
Author(s):  
Chuhan Wu ◽  
Liangchi Zhang ◽  
Peilei Qu ◽  
Shanqing Li ◽  
Zhenglian Jiang

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