The New Method of Free Form Surface Honing

CIRP Annals ◽  
1993 ◽  
Vol 42 (1) ◽  
pp. 425-428 ◽  
Author(s):  
Bogdan Nowicki ◽  
Maciej Szafarczyk
2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Jingyu Pei ◽  
Xiaoping Wang ◽  
Leen Zhang ◽  
Yu Zhou ◽  
Jinyuan Qian

Purpose This paper aims to provide a series of new methods for projecting a three-dimensional (3D) object onto a free-form surface. The projection algorithms presented can be divided into three types, namely, orthogonal, perspective and parallel projection. Design/methodology/approach For parametric surfaces, the computing strategy of the algorithm is to obtain an approximate solution by using a geometric algorithm, then improve the accuracy of the approximate solution using the Newton–Raphson iteration. For perspective projection and parallel projection on an implicit surface, the strategy replaces Newton–Raphson iteration by multi-segment tracing. The implementation takes two mesh objects as an example of calculating an image projected onto parametric and implicit surfaces. Moreover, a comparison is made for orthogonal projections with Hu’s and Liu’s methods. Findings The results show that the new method can solve the 3D objects projection problem in an effective manner. For orthogonal projection, the time taken by the new method is substantially less than that required for Hu’s method. The new method is also more accurate and faster than Liu’s approach, particularly when the 3D object has a large number of points. Originality/value The algorithms presented in this paper can be applied in many industrial applications such as computer aided design, computer graphics and computer vision.


2008 ◽  
Vol 392-394 ◽  
pp. 682-687 ◽  
Author(s):  
Zhong Xi Shao ◽  
Hong Ya Fu ◽  
De Cai Li

When using meshing creating method of FP (fiber placement) track, once the track point falls at some vertex point of mesh element, in the meantime the vertex point happens to be shared by several mesh elements, there needs a reasonable calculation method to select next mesh element which the FP track will pass through. Then it comes to the problem on linking of FP tracks. In order to solve it, in this paper, the author puts forward a new method, in which parallel projection theory is used, project need analytical mesh element and FP reference vector to a sound projective plane, on which the mesh element be selected and the FP track be calculated, then the FP track would be projected back to the placement surface. Program using this method realized a reasonable joint at the shared vertex point of meshing elements, which the FP direction has little change, and the mutation of track doesn’t come forth. So, the correctness of the method, which putted forward in this paper, is proved.


2017 ◽  
Vol 728 ◽  
pp. 48-53 ◽  
Author(s):  
Hendriko Hendriko

This paper presents a new method to calculate the feed scallop height for a toroidal cutter during a free-form surface machining in multi-axis milling. The proposed method is an extended analytical boundary method to define the cut geometry during a free-form surface milling. The algorithm was developed by taken into account the existence of inclination angle. The proposed method was successfully implemented to calculate the scallop for two model parts with different surface profiles. The accuracy was verified by comparing the scallop height calculated using the proposed method with those measured using Siemens-NX. The results proved that the proposed method was accurate


Sensors ◽  
2019 ◽  
Vol 19 (24) ◽  
pp. 5346 ◽  
Author(s):  
Marek Magdziak

The article presents a new method for determining the distribution of measurement points, which can be used in the case of contact coordinate measurements of curvilinear surfaces of products. The developed method is based on multi-criteria decision analysis. In the case of the new method, the selection of the distribution of measurement points on free-form surfaces is carried out based on the analysis of five different criteria. The selection of the best model of the distribution of measurement points results from the accuracy of coordinate measurements, the time needed to complete measurement tasks, the number of measurement points, the accuracy of the substitute surface representing the measured free-form surface and the area where measurement points are located. The purpose of using the developed method of the distribution of measurement points is to increase the performance of coordinate measurements primarily by increasing the automation of strategy planning of measurements of curvilinear surfaces and improving the accuracy of measurements of free-form surfaces of products. The new method takes into account various aspects of coordinate measurements to determine the final model of the distribution of measurement points on measured surfaces of products, thereby increasing the probability of the proper determination (i.e., identifying the highest deviations of a product) of the location of measurement points on the surfaces of a measured object. The paper presents an example of the application of the created method, which concerns the selection of the best model of the distribution of measurement points on a selected free-form surface. This example is based on, among others, the results of experimental investigations, which were carried out by using the ACCURA II coordinate measuring machine equipped with the VAST XXT measuring probe and the Calypso measurement software. The results of investigations indicate a significant reduction in time of coordinate measurements of products when using the new method for determining the distribution of measurement points. However, shortening the time of coordinate measurements does not reduce their accuracy.


2012 ◽  
Vol 497 ◽  
pp. 190-194
Author(s):  
Shi Ming Ji ◽  
Xi Zeng ◽  
Ming Sheng Jing

in order to improve the polishing efficiency to high hardness and high resistance free-form surface of mold, the paper present a new method based on soft-consolidation abrasive pneumatic wheel. The abrasive group is bond to the rubber matrix by the polymer binder. In this way, a flexible pneumatic wheel is formed to get copying contact with the free-form surface for efficient cutting. Combined with the elastic system theory, mechanics model of polishing is found. Scidic silicone sealant is used as the polymer binder, because of its excellent effect of adhesion. The result of experiment shows its wild prospects in the process of polishing.


2021 ◽  
Vol 28 (1) ◽  
pp. 113-118
Author(s):  
Bin Chen ◽  
Quanying Wu ◽  
Junliu Fan

Author(s):  
Tomonobu Suzuki ◽  
Koichi Morishige

Abstract This study aimed to improve the efficiency of free-form surface machining by using a five-axis controlled machine tool and a barrel tool. The barrel tool has cutting edges, with curvature smaller than the radius, increasing the pick feed width compared with a conventional ball end mill of the same tool radius. As a result, the machining efficiency can be improved; however, the cost of the barrel tool is high and difficult to reground. In this study, a method to obtain the cutting points that make the cusp height below the target value is proposed. Moreover, a method to improve the tool life by continuously and uniformly changing the contact point on the cutting edge is proposed. The usefulness of the developed method is confirmed through machining simulations.


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