Design for manufacture and design for ‘X’: concepts, applications, and perspectives

2001 ◽  
Vol 41 (3) ◽  
pp. 241-260 ◽  
Author(s):  
Tsai-C. Kuo ◽  
Samuel H. Huang ◽  
Hong-C. Zhang
Author(s):  
Usue Aliende Urrutia ◽  
Philip Webb ◽  
Mark Summers

Historically, products have been developed following the “we design it, you build it” approach. Design and production belonged to two independent entities, with no feedback from downstream activities to upstream activities. In order to avoid redesign costs caused by the lack of feedback, pioneer organisations began to apply methodologies such as ‘Design for Assembly’ or ‘Design for Manufacture’ on a daily basis. Over the years, further research has been carried out to refine these generic methodologies adding previously unconsidered perspectives, such as quality, reliability, environmental, etc. which evolved into a concept called ‘Design-for-X’ (DfX). However, existing methodologies have largely focused on simply reducing product’s structural costs, without taking into consideration other important aspects of more complex assembly processes common in the aerospace industry. The complex assembly process that this paper focuses on is the systems’ installation process within the aerospace business. The installation of fuel, electrical and other systems must follow strict aerospace regulations, intra-organisational design rules, safety policies and many more restrictions, which are not considered as key factors in current methodologies. In this paper, we endeavour to provide an extensive analysis of existing DfX methodologies and support our conclusion that there is an opportunity to develop a new methodology which will ease the aerospace systems’ installation process for the shop-floor operator.


Author(s):  
Ming-Chuan Chiu ◽  
Gu¨l E. Okudan

Design stage is very critical as many decisions impacting the downstream development activities and the product cost are made in this stage. Over the years, numerous “Design for X (DfX)” concepts/methods have been developed in order to increase the efficiency at the design stage, and reduce the total product cost and development lead time. Design for manufacture, assembly, quality, maintenance, environment, obsolescence and recyclability, etc. are among these. Despite the availability of these numerous concepts/methods, a “big picture” to illustrate the relations and the interactions among these X factors remains absent. In the paper, we attempt to provide our version of this “big picture” along with maturity and trajectory of these factors as identified from the published literature.


Revista IDI+ ◽  
2021 ◽  
Vol 4 (2) ◽  
pp. 33-49
Author(s):  
Hilda Vásquez-Carvajal ◽  
María F. Arce-Murillo ◽  
Tiffany Gamboa-Salas

Las playas han sido uno de los mayores atractivos turísticos de Costa Rica y el 76 % de los turistas extranjeros las han frecuentado en su estadía en el país. De hecho, Costa Rica fue elegido el mejor destino a nivel mundial para la población jubilada. Pero, curiosamente, una de sus mayores problemáticas ha sido que muy pocas playas son accesibles y amigables para personas con discapacidad o adultos mayores. Actualmente, existen solo siete playas con rampas para sillas de ruedas o entradas accesibles en el país. Para solventar este problema, fueron diseñadas las muletas Amphibio, una ayuda técnica para que personas con movilidad inferior reducida puedan disfrutar de este ambiente. Se estudió y aplicó la metodología de Design for X y Design for Manufacture and Assembly (DFMA), con lo cual se logró optimizar el proceso de manufactura del producto y se concluyó con una nueva versión con mejoras significativas en su proceso de ensamble y fabricación.  La implementación de estas metodologías en el desarrollo del producto logró generar un nuevo diseño tomando en cuenta no solo al usuario, sino también su fabricación y ensamblaje. Se observaron mejoras significativas en términos de cantidad de piezas, materiales principales, tipos de uniones y procesos de manufactura.


Impact ◽  
2018 ◽  
Vol 2018 (1) ◽  
pp. 48-50
Author(s):  
Toralf Scharf ◽  
Paul Urbach ◽  
Carsten Rockstuhl ◽  
Frank Setzpfand

Volume 2 ◽  
2004 ◽  
Author(s):  
Renzo Capitani ◽  
Tommaso Iacomelli ◽  
Daniele G. Rosti ◽  
Pierluigi Tozzi

The Universita` degli Studi di Firenze joined the Formula Student competition (organised by SAE and IMechE) in 2002 competing in Class 3, the following year the first car was ready to compete in Class 1. In order to build this car, an integrated approach was adopted to obtain the best solution in every aspect. The purpose of the design was to optimise the car handling, fulfilling the Formula SAE rules. All the design phases were based on the Design for X approach, with the aim to optimise all the aspects of the Formula SAE project, like performance, design and cost. A Design for Manufacturing approach was added to the FEA to design all the components, like uprights and wheel spindles, in order to simplify the CNC machining. The suspensions layout was defined using a recursive method based on the Multibody Simulation and the components design. Some experimentations were conducted to verify the simulations. The experimental data were used to start the redesign, to improve the performance of the new car that will compete in the 2004 events.


IEEE Spectrum ◽  
1993 ◽  
Vol 30 (9) ◽  
pp. 51-53 ◽  
Author(s):  
T.P. Pennino ◽  
J. Potechin

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