Evaluation of three-dimensional orientation of Al3Ti platelet in Al-based functionally graded materials fabricated by a centrifugal casting technique

2001 ◽  
Vol 49 (5) ◽  
pp. 775-783 ◽  
Author(s):  
Yoshimi Watanabe ◽  
Hiroyuki Eryu ◽  
Kiyotaka Matsuura
2015 ◽  
Vol 830-831 ◽  
pp. 383-386 ◽  
Author(s):  
Akhil S. Karun ◽  
Hari Sanil ◽  
T.P.D. Rajan ◽  
Uma Thanu Subramonia Pillai ◽  
B.C. Pai

Light weight aluminium alloys and low-density materials have drawn the attention of researchers as potential structural materials for transportation sector due to the requirement of effective reduction in fuel consumption, stringent emission norms and higher payload capacity. Functionally Graded Materials (FGM) provides variation in properties and better functional performance within a component. Sequential casting is fairly a new technique to produce functionally graded materials and components by controlled mould filling process. Bimetallics of aluminium alloys are prepared by sequential casting using A390-A319 alloy (cast-cast alloy) and A390-A6061 alloy (cast-wrought alloy) combination and solidified under gravity. The effect of temperature of the two melts and gap between pouring of the melts on microstructure and properties of the bimetals are investigated. The microstructures show good interface bonding between the two different alloy metals. The hardness testing shows higher hardness at hypereutectic alloy region. The process described in this study shows potential and effective approach to create good bonding between two different aluminium alloys to develop advanced functional and structural materials which can be used in various automobile components to reduce the overall weight of the vehicle, by which better fuel efficiency and performance can be achieved.


2015 ◽  
Vol 766-767 ◽  
pp. 956-961
Author(s):  
K.S. Chethan ◽  
S. Kiran Aithal ◽  
A. Madhusudan ◽  
Rao Shailesh

Functionally Graded Materials (FGM) is a newly evolved concept to get desired properties in the material wherein the intermediate layer is transient since the particle size distribution gradually changes. Centrifugal casting [1] can produce only hollow shapes and Centrifuge casting can produce solid shape FGM very effectively. The study of particle distribution in a fluid using centrifuge casting process is carried out considering sand as particle and its distribution is studied under water, for different viscosity values and for viscosity varying with respect to temperature. Based on centrifugal force and density difference, an attempt has been made to mathematically model the centrifuge casting force to estimate the particle distribution over the length of the specimen and also to assess the influence of process parameters such as rotational speed (G-force) and density of the particles.


2007 ◽  
Vol 353-358 ◽  
pp. 1098-1101 ◽  
Author(s):  
Hong Jun Yu ◽  
Li Cheng Guo ◽  
Lin Zhi Wu

Functionally graded materials (FGMs) with continuous varying properties have absorbed great attention for the purpose of eliminating the mismatch of material properties which may result in cracking. In this paper, three-dimensional finite element method (3D FEM) based on nonhomogeneous elements is used to study the fracture behaviors of a 3D FGM plate. Since real material properties at Gaussian integration points are adopted during forming the element stiffness matrix, the nonhomogeneous material properties can be applied in each element. Moreover, 20-node singular elements are used around the crack front to deal with the singularity of stress fields at the crack front. By this way, the stress intensity factors (SIFs) can be calculated with high efficiency and accuracy. Therefore, compared with the general FEM using homogeneouos elements, the calculating efficiency and accuracy can be increased. Finally, parameter analysis is conducted. It is found that the material nonhomogeneity constant and the crack parameter have significant influences on the SIFs.


Author(s):  
Ali Hajisadeghian ◽  
Abolfazl Masoumi ◽  
Ali Parvizi

In this research, SiC/Al A413.1 functionally graded materials (FGMs) were fabricated by the vibrating centrifugal solid particle method (VCSPM), and the effects of the SiC particles on the microstructure and thermo-mechanical properties of an A413.1 aluminium alloy were investigated. The benefits of a vibration during centrifugal casting of FGMs are illustrated. After designing and fabricating the centrifugal casting machine, cylindrical FGM specimens were produced using the centrifugal solid particle method (CSPM) and VCSPM. This study used SiC particles with an average particle size from 50 to 62 μm as reinforcements to fabricate A413.1-10 wt% SiC functionally gradient composites at three annular mould speeds (900–1500 and 2100 rpm) and with or without a vibration of the mould. The Brinell hardness was measured; the yield strength (YS), ultimate tensile strength (UTS) and Young’s modulus (E) were determined by tensile testing; the density was determined by the Archimedes method; and the thermal expansion coefficients were measured with a dilatometer. A comparison of the samples produced by the conventional method and VCSPM shows a significant reduction in the porosity and an increase in the distribution gradient of the reinforcing particles for the VCSPM case. It can be concluded that in both processes, the mechanical and thermal properties improved in most cases by moving from the inner radius to the outer radius because of the movement of particles towards the outer radius from the centrifugal force. The results also show that the use of a vibration dramatically increased the rate and speed of migration of gas bubbles towards the inner radius, and the mechanical properties (hardness, YS, UTS and E) improved by moving from the inner to outer radius due to an increase in the percentage of silicon carbide particles. Upon increasing the velocity and using the VCSPM, the slope of these changes becomes steeper than those for the vibration-free mode and at low rotation speeds.


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