Two studies were done to determine the effects of processing equipment on Howard mold and rot fragment counts of tomato catsup. In a pilot plant study in 1980, batches of catsup with known cut-out rot levels were produced and processed through various types of comminution equipment. Urschel and Fitzpatrick mills and homogenizers at 500 to 700 and 1500 to 2000 psi increased mold counts more than twofold over the range of data obtained. Contrary to previous reports, Urschel mills increased rot counts significantly. A nationwide survey was conducted in 1983 to determine if similar effects would be found with well-characterized commercial products. Data were obtained on inline and finished products from 164 lots of catsup produced at 16 plants located across the country. Urschel and Fitzpatrick mills tended to increase mold counts over twofold and caused a slight increase in rot counts. High pressure homogenizers (≥2000 psi) tended to decrease mold counts; low pressure homogenizers (<2000 psi) increased them. Homogenization at any pressure reduced rot counts dramatically. Although mold counts were highest for catsup produced in the eastern United States and lowest for catsup produced in the West, milling and low pressure homogenization were also most prevalent in the East and least prevalent in the West. When the effects of these types of comminution were removed, the difference between regions diminished. Compared with the norm, rainfall levels for the growing regions involved in this survey were fairly typical.
