Springback Prediction and Compensation for a High Strength Steel Side Impact Beam

Author(s):  
Trevor Dutton
2010 ◽  
Vol 97-101 ◽  
pp. 200-203 ◽  
Author(s):  
Ke Chen ◽  
Jian Ping Lin ◽  
Mao Kang Lv ◽  
Li Ying Wang

With the increasing use of finite element analysis method in sheet forming simulations, springback predictions of advanced high strength steel (AHSS) sheet are still far from satisfactory precision. The main purpose of this paper was to provide a method for accurate springback prediction of AHSS sheet. Material model with Hill’48 anisotropic yield criterion and nonlinear isotropic/kinematic hardening rule were applied to take account the anisotropic yield behavior and the Bauschinger effect during forming processes. U-channel forming and springback simulation was performed using ABAQUS software. High strength DP600 sheet was investigated in this work. The simulation results obtained with the proposed material model agree well with the experimental results, which show a remarkable improvement of springback prediction compared with the commonly used isotropic hardening model.


2014 ◽  
Vol 941-944 ◽  
pp. 1720-1725
Author(s):  
Hong Xu ◽  
Mou Rui Zhang ◽  
Li Juan Zhu

In the automotive industry, hot stamping of ultra-high strength steel offers the possibility to reduce vehicle weight and enhance safety performance. However, the imperfect technology restricts its application. To investigate the hot stamping technology further, numerical simulation and forming experiment were made in this paper with a door beam as an example. After process parameters analysis, the evolution of sheet during the whole process were predicted through the simulation, according which the microstructure of the part were full martensite and no fracture was produced. A door beam was well-formed in the experiment based on the results of simulation, and then a series of tests as metallographic observation, hardness test, tensile test and side impact test were carried out, studying its performance in practice.


Author(s):  
G. B. Broggiato ◽  
F. Campana ◽  
L. Cortese ◽  
E. Mancini

In finite element analysis of sheet metal forming the use of combined isotropic-kinematic hardening models is advisable to improve stamping simulation and springback prediction. This choice becomes compulsory to model recent materials such as high strength steels. Cyclic tests are strictly required to evaluate the parameters of these constitutive models. However, for sheet metal specimens, in case of simple axial tension-compression tests, buckling occurrence during compression represents a serious drawback. This is the reason why alternative set-ups have been devised. In this paper, two experimental arrangements (a cyclic laterally constrained tension-compression test and a three-point fully reversed bending test) are compared so as to point out the advantages and the disadvantages of their application in tuning the well-known Chaboche’s hardening model. In particular, for tension-compression tests, a new clamping device was specifically designed to inhibit compressive instability. Four high strength steel grades were tested: two dual phases (DP), one transformation induced plasticity (TRIP) and one high strength low alloy material (HSLA). Then, the Chaboche’s model was calibrated through inverse identification methods or by means of analytical expressions when possible. The proposed testing procedure proved to be successful in all investigated materials. The achieved constitutive parameters, obtained independently from the two experimental techniques, were found to be consistent. Their accuracy was also been assessed by applying the parameter set obtained from one test to simulate the other one, and vice versa. Clues on what method provides the better transferability are given.


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