Effect of the Yield Stress and r-value Distribution on the Earing Profile of Cup Drawing with Yld2000-2d Yield Function

2010 ◽  
Author(s):  
Yanshan Lou ◽  
Gihyun Bae ◽  
Changsoo Lee ◽  
Hoon Huh ◽  
F. Barlat ◽  
...  
1997 ◽  
Vol 40 (4) ◽  
pp. 353-361
Author(s):  
Yasuhide NAKAYAMA ◽  
Shigeru NAGAKI ◽  
Takeji ABE

Author(s):  
Philip Oppermann ◽  
Ralf Denzer ◽  
Andreas Menzel

AbstractIn this contribution, a model for the thermomechanically coupled behaviour of case hardening steel is introduced with application to 16MnCr5 (1.7131). The model is based on a decomposition of the free energy into a thermo-elastic and a plastic part. Associated viscoplasticity, in terms of a temperature-depenent Perzyna-type power law, in combination with an isotropic von Mises yield function takes respect for strain-rate dependency of the yield stress. The model covers additional temperature-related effects, like temperature-dependent elastic moduli, coefficient of thermal expansion, heat capacity, heat conductivity, yield stress and cold work hardening. The formulation fulfils the second law of thermodynamics in the form of the Clausius–Duhem inequality by exploiting the Coleman–Noll procedure. The introduced model parameters are fitted against experimental data. An implementation into a fully coupled finite element model is provided and representative numerical examples are presented showing aspects of the localisation and regularisation behaviour of the proposed model.


2018 ◽  
Vol 85 (7) ◽  
Author(s):  
Wei Tong

A necessary and sufficient condition in terms of explicit algebraic inequalities on its five on-axis material constants and a similarly formulated sufficient condition on its entire set of nine material constants are given for the first time to guarantee a calibrated Gotoh's fourth-order yield function to be convex. When considering the Gotoh's yield function to model a sheet metal with planar isotropy, a single algebraic inequality has also been obtained on the admissible upper and lower bound values of the ratio of uniaxial tensile yield stress over equal-biaxial tensile yield stress at a given plastic thinning ratio. The convexity domain of yield stress ratio and plastic thinning ratio defined by these two bounds may be used to quickly assess the applicability of Gotoh's yield function for a particular sheet metal. The algebraic convexity conditions presented in this study for Gotoh's nonquadratic yield function complement the convexity certification based on a fully numerical minimization algorithm and should facilitate its wider acceptance in modeling sheet metal anisotropic plasticity.


2019 ◽  
Vol 32 (1) ◽  
Author(s):  
Haibo Wang ◽  
Mingliang Men ◽  
Yu Yan ◽  
Min Wan ◽  
Qiang Li

Abstract Earings appear easily during deep drawing of cylindrical parts owing to the anisotropic properties of materials. However, current methods cannot fully utilize the mechanical properties of material, and the number of earings obtained differ with the simulation methods. In order to predict the eight-earing problem in the cylindrical deep drawing of 5754O aluminum alloy sheet, a new method of combining the yield stress and anisotropy index (r-value) to solve the parameters of the Hill48 yield function is proposed. The general formula for the yield stress and r-value in any direction is presented. Taking a 5754O aluminum alloy sheet as an example in this study, the deformation area in deep drawing is divided into several equal sectorial regions based on the anisotropy. The parameters of the Hill48 yield function are solved based on the yield stress and r-value simultaneously for the corresponding deformation area. Finite element simulations of deep drawing based on new and existing methods are carried out for comparison with experimental results. This study provides a convenient and reliable way to predict the formation of eight earings in the deep drawing process, which is expected to be useful in industrial applications. The results of this study lay the foundation for the optimization of the cylindrical deep drawing process, including the optimization of the blank shape to eliminate earing defects on the final product, which is of great importance in the actual production process.


2006 ◽  
Vol 505-507 ◽  
pp. 1297-1302
Author(s):  
Jeong Whan Yoon ◽  
Robert E. Dick ◽  
Frédéric Barlat

A convolute cut-edge design is performed using FEM (Finite Element Method) for a single step cup drawing operation in order to produce an earless cup profile. Mini-die drawing based on a circular blank shape is initially carried out in order to verify the earing prediction of the Yld2004 anisotropic model (Barlat et al. [1]) for a body stock material. Realistic cup geometry is then employed to design a non-circular convolute edge shape. An iterative procedure based on finite element method is initially used to design a convolute shape for an earless target cup height. A constant strain method is suggested to obtain a new convolute prediction for the next iteration from the current solution. It is proven that Yld2004 model is accurate to predict the anisotropy of the material.


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