Reducing Magnesium within Seawater Used in Mineral Processing to Improve Water Recovery and Rheological Properties When Dewatering Clay-Based Tailings

In areas where access to water for mineral processing is limited, the direct use of seawater in processing has been considered as an alternative to the expense of its desalination. However, efficient flotation of copper sulfides from non-valuable phases is best achieved at a pH > 10.5, and raising the pH of seawater leads to magnesium precipitates that adversely affect subsequent tailings dewatering. Seawater pre-treatment with lime can precipitate the majority of magnesium present, with these solids then being removed by filtration. To understand how such treatment may aid tailings dewatering, treated seawater (TSw) was mixed with raw seawater (Rsw) at different ratios, analyzing the impact on the flocculated settling rate, aggregate size as measured by focused beam reflectance measurement (FBRM), and vane yield stress for two synthetic clay-based tailings. A higher proportion of Tsw (10 mg/L Mg2+) led to larger aggregates and higher settling rates at a fixed dosage, with FBRM suggesting that higher calcium concentrations in Tsw may also favor fines coagulation. The yield stress of concentrated suspensions formed after flocculation decreased with higher proportions of Tsw, a consequence of lower flocculant demand and the reduced presence of precipitates; while the latter is a minor phase by mass, their high impact on rheology reflects a small particle size. Reducing magnesium concentrations in seawater in advance of use in processing offers advantages in the water return from thickening and subsequent underflow transport. However, this may not require complete removal, with blending Tsw and Rsw an option to obtain acceptable industrial performance.

Effect of void size and Mg contents on plastic deformation behaviors of Al-Mg alloy with pre-existing void: Molecular dynamics study

The plastic deformation properties of cylindrical pre-void Aluminum-Magnesium (Al-Mg) alloy under uniaxial tension are explored using molecular dynamics simulations with embedded atom method (EAM) potential. The factors of Mg content, void size, and temperature are considered. The results show that the void fraction decreases with increasing Mg in the plastic deformation, and it is almost independent of Mg content when Mg is beyond 5%. Both Mg contents and stacking faults around the void affect the void growth. These phenomena are explained by the dislocation density of the sample and stacking faults distribution around the void. The variation trends of yield stress caused by void size are in good agreement with Lubarda model. Moreover, temperature effects are explored, the yield stress and Young's modulus obviously decrease with temperature. Our results may enrich and facilitate the understanding of the plastic mechanism of Al-Mg with defects or other alloys.

Effect of Silica Fume on the Rheological Properties of Cement Paste with Ultra-Low Water Binder Ratio

The effect of silica fume on the rheological properties of a cement–silica fume–high range water reducer–water mixture with ultra-low water binder ratio (CSHWM) was studied. The results indicate that the W/B ratio and silica fume content have different effects on the rheological parameters, including the yield stress, plastic viscosity, and hysteresis loop area. The shear-thickening influence of CSHWM decreased with the increased silica fume content. When the silica fume content increased from 0% to 35%, the mixture with W/B ratio of 0.19 and 0.23 changed from a dilatant fluid to a Newtonian fluid, and then to a pseudoplastic fluid. When the silica fume content was less than 15%, the yield stress was close to 0. With the increase of silica fume content, the yield stress increased rapidly. The plastic viscosity and hysteresis loop area decreased slightly with the addition of a small amount of silica fume, but increased significantly with the continuous increase of silica fume. Compared with the Bingham and modified Bingham models, the Herschel–Buckley model is more applicable for this CSHWM.

On the Network Strength of Meta-Aramid Fiber Suspension and Its Relationship to Formation

Because of poor surface hydrophilicity, meta-aramid fibers readily form flocs by intertwining or interlacing, and this severely affects the uniformity of meta-aramid paper. To investigate the flocculation mechanism of meta-aramid fiber suspensions, the critical flocculant concentration, shear, and compressive network strength of meta-aramid fiber suspensions were examined. A hand sheet former was used to study the influence of the yielding properties of suspensions on the uniformity of meta-aramid paper, and the relationship between the formation index and rheological properties was determined. The results showed that the critical gel concentration ranged from 0.37 to 0.68 g/L, which was much lower than that of plant fiber suspensions. In addition, the compressive yield stress ( P y ) and shear yield stress ( τ y ) of the meta-aramid fiber suspensions were found to increase linearly and exponentially, respectively, with an increasing concentration, and the uniformity index of the paper sheets was found to depend on a power of τ y ⋅ P y . This provides an effective method for predicting paper sheet uniformity.

Microstructures and High-Temperature Properties of Sm-Modified Mg-4Al-4RE Alloy

The effect of Sm on the microstructure and tensile properties of Mg-4Al-4 (La, Ce) alloy was studied. The Mg-4Al-4 (La, Ce) alloy was mainly composed of α-Mg and Al11(La, Ce)3. With the addition of Sm, a new phase of Al2(La, Ce, Sm) was revealed in the alloy. The results showed that at room temperature (RT), after Sm addition, the ultimate tensile stress and the elongation decreased, while the yield stress increased slightly; the elongation increased with the Sm addition and the yield stress was basically the same, but the ultimate tensile stress decreased at an elevated temperature of 150 °C. The change in the mechanical properties of the alloy was mainly related to the change in microstructure and phase. With the increase in Sm content, the volume fraction of Al2(La, Ce, Sm) phase increased and the Al11(La, Ce)3 eutectic volume fraction decreased significantly, which led to a change in the mechanical properties of the alloy. The 1 wt.%Sm-addition alloy exhibited greater elongation than the Sm-free alloys.

Water Stabilization of Clay Bricks with Improved Tannin and Iron Mixes

Weak water resistance is a big obstacle for clay materials to overcome in modern construction industry. Compared to the hydraulic stabilized additives, bio-additives have a lower carbon footprint and have been used in many vernacular construction techniques to immobilize clay. In this work, the traditional recipes of tannin and iron have been revisited, in particular, the question of pH and iron solubility has been explored. Oak tannin and FeCl3 were chosen and their influence on the properties of clay materials in terms of rheological properties, compressive strength, and water resistance were characterized in the lab. Based on the results, tannin can reduce the yield stress of paste while with the addition of FeCl3, the yield stress of tannin dispersed pastes increased to a value similar to the reference sample but lower than the value contain only FeCl3. The increase was attributed to the complex reaction between tannin and Fe3+. The iron-tannin complexes can also increase the samples’ strength and water resistance. Although the complexes did not change the hydrophilic properties of the samples’ surface, they prevent the ingression of water. These results are very promising as they allow the production of a fluid earth material that is water-resistant. This opens a wide range of application potentials and can help to mainstream earth materials in construction.

Impact of Molecular Chain Structure of Suspension Phase on Giant Electrorheological Performance

We demonstrate the impact of diester structure, in particular the alkyl chain length and branching structure, on the giant electrorheological (GER) effect and suspension stability. The existence of oil-particles interaction is of critical importance to induce the GER effect. To quantify GER performance and colloidal stability, we examine the yield stress, current density, field-off viscosity and sedimentation ratio with respect to the variation of chain length and branching structure. The oil-particles interaction is quantitatively analyzed by investigating the cluster size of particles in different diesters by a multiple light scattering analyzer, along with the wettability of different chain lengths of diesters and solid particles by the Washburn method. Our results indicate that long chain lengths favor the formation of particle agglomerates, thereby enhancing the GER effect (such as high yield stress). The attachment of branches on diester causes the formation of electronic correlation between branches and main chain, depending on the position of branches located, and hence results in superior GER performance and favorable suspension stability. An optimal GER fluid constituted by bis(2-ethylhexyl) sebacate is acquired with the achieved yield stress of 113 kPa at electric field strength of 4 kV/ mm and the prominent integrated GER properties.