Superhydrophobic metallic glass surface with superior mechanical stability and corrosion resistance

Mg-based bulk metallic glass (BMG) and its composite (BMGC) can be excellent candidates as lightweight structure materials, but lack of anti-corrosion ability may restrict their application. In order to enhance the natural weak point of Mg-based BMGC, a 200-nm thick Zr-based metallic glass thin film (MGTF) ((Zr53Cu30Ni9Al8)99.5Si0.5) was applied and its mechanical properties as well as its corrosion resistance were appraised. The results of a 3-point bending test revealed that the flexural strength of the Mg-based BMGC with 200-nm thick Zr-based MGTF coating can be greatly enhanced from 180 to 254 MPa. We propose that the Zr-based MGTF coating can help to cover any small defects of a substrate surface, provide a protecting layer to prevent stress concentration, and cease crack initiation from the specimen surface during bending tests. Moreover, the results of anti-corrosion behavior analysis revealed a similar trend between the Mg-based BMG, Mg-based BMGC, and Mg-based BMGC with Zr-based MGTF coating in 0.9 wt.% sodium chloride solution. The readings show a positive effect with the Zr-based MGTF coating. Therefore, the 200-nm thick Zr-based MGTF coating is a promising solution to provide protection for both mechanical and anti-corrosion behaviors of Mg-based BMGC and reinforce its capability as structure material in island environments.

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Novel formation of Ferrite in Ingot of 0Cr17Ni4Cu4Nb Stainless Steel

ChemEngineering ◽

10.3390/chemengineering2030044 ◽

2018 ◽

Vol 2 (3) ◽

pp. 44

Author(s):

Fei Han ◽

Haicheng Yu ◽

Jeffrey Dessau ◽

Xianghai Chen

Keyword(s):

Stainless Steel ◽

Corrosion Resistance ◽

Mushy Zone ◽

Mechanical Stability ◽

Ferrite Formation ◽

Significant Difference ◽

Central Segregation ◽

The Difference ◽

Steel Ingots ◽

Zone Temperature

The ferrite body is the origin of crack and corrosion initiation of steels. Distribution and density of ferrite in seven steel ingots were examined by light optical microscopy and computational modeling, in the study, to explore the correlation of ferrite formation to chemical composition and the mushy zone temperature in ingot forming. The central segregation phenomenon in ferrite distribution was observed in all the examined steel specimens, except 0Cr17Ni4Cu4Nb stainless steel. No significant difference was found in the distribution and density of ferrite among zones of the surface, ½ radius, and core in neither the risers nor tails of 0Cr17Ni4Cu4Nb ingots. Additionally, fewer ferrites were found in 0Cr17Ni4Cu4Nb compared to other examined steels. The difference of ferrite formation in 0Cr17Ni4Cu4Nb elicited a debate on the traditional models explicating ferrite formation. Considering the compelling advantages in mechanical strength, plasticity, and corrosion resistance, further investigation on the unusual ferrite formation in 0Cr17Ni4Cu4Nb would help understand the mechanism to improve steel quality. In summary, we observed that ferrite formation in steel was correlated with the mushy zone temperature. The advantages of 0Crl7Ni4Cu4Nb in corrosion resistance and mechanical stability could be the result of fewer ferrites being formed and distributed in a scattered manner in the microstructure of the steel.

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