Evaluating order picking performance trade-offs by configuring main operating strategies in a retail distributor: A Design of Experiments approach

2013 ◽  
Vol 51 (20) ◽  
pp. 6097-6109 ◽  
Author(s):  
Claudia Chackelson ◽  
Ander Errasti ◽  
David Ciprés ◽  
Fernando Lahoz
2021 ◽  
Vol 11 (22) ◽  
pp. 10641
Author(s):  
Amir Reza Ahmadi Keshavarz ◽  
Davood Jaafari ◽  
Mehran Khalaj ◽  
Parshang Dokouhaki

Companies have been trying continuously to reduce their logistics costs in the current competitive markets. Warehouses are important components of the logistics systems and they must be managed effectively and efficiently to reduce the production cost as well as maintain customer satisfaction. Order-picking is the core of warehouse operations and an order-picking system (OPS) is essential to meet customer needs and orders. Failure to perform the OPS process properly results in high costs and customer dissatisfaction. This research aims to investigate the state of the art in the adoption of OPS and provide a broad systemic analysis on main operating strategies such as simultaneous consideration of order assignment, batching, sequencing, tardiness, and routing need. This study reviews 92 articles, classifies combinations of tactical and operational OPS problems, and provides guidelines on how warehouse managers can benefit from combining planning problems, in order to design efficient OPS and improve customer service. Combining multiple order-picking planning problems results in substantial efficiency benefits, which are required to face new market developments.


Materials ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 1559 ◽  
Author(s):  
Joe Vargas ◽  
Roque Calvo

Customer-oriented management of manufacturing systems is crucial in service-oriented production and product service systems. This paper develops the selection of dispatching rules in combination with alternative process flow designs and demand mix, for a maintenance, repair and overhaul center (MRO) of turbo shaft engines, both for complete engines and engine modules. After an initial systematic screening of priority dispatching rules, the design of experiments and discrete-event simulation allows a quantitative analysis of the better rules for the alternative process flows with internal and service metrics. Next, the design of experiments with analysis of variance and the Taguchi approach enables a search for the optimal combination of process flow and dispatching rules. The consideration of extra costs for overdue work orders into the costing breakdown provides a quantitative evaluation of the optimum range of load for the facility. This facilitates the discussion of the significant trade-offs of cost, service, and flexibility in the production system and the operational management alternatives for decision-making.


2012 ◽  
Vol 149 (2) ◽  
pp. 75-82
Author(s):  
Eike MARTINI ◽  
Neil COGHLAN

The ever increasing complexity in engine control systems and diagnostics functionality, which are vital to meet current and future emissions legislation, presents the industry with the problem of increased programme development and labour costs. As the degree of subsystem complexity intensifies, so too does the requirement for anticipatory driving behaviour knowledge; thereby introducing predictive operating strategies into drivetrain management systems. For example, it is possible to improve the accuracy of gear pre-selection calibrations in dual clutch transmissions by including GPS and gradient sensor data as input parameters; thus improving the off-cycle fuel efficiency of the vehicle. Similarly, benefits can be found by avoiding frequent changes in the combustion engine's operating point or taking the engine's cold start behaviour into account, as well as the effectiveness of the exhaust after-treatment systems, etc. The calibration of conventional powertrain systems are often only solvable with significant effort and the calibration of hybrid management systems are becoming just as complex. Therefore, a future that will require a deeper integration of more complex technologies without the support of structured methodologies, the trade-offs for CO2 and other regulated emissions, performance, comfort, cost and effort cannot be efficiently found. This paper intends to present a standardised approach with which the immense effort in the measurement and simulation of these variables is significantly supported by methods of statistical based test planning, model generation and optimisation, which can be implemented across a wide variety of increasingly flexible development environments. A vision is presented of how the methodologies and tools that are being used today can be adapted in the future to enable engineers to continue to deliver industrialised calibrations that meet the growing legal requirements and fulfil customers’ expectations.


2009 ◽  
Vol 123 (4) ◽  
pp. 447-449 ◽  
Author(s):  
R. Haven Wiley

2021 ◽  
Author(s):  
Esther Forte ◽  
Erik von Harbou ◽  
Jakob Burger ◽  
Norbert Asprion ◽  
Michael Bortz

Performing an experimental design prior to the collection of data is in most circumstances important to ensure efficiency. The focus of this work is the combination of model‐based and statistical approaches to optimal design of experiments. The knowledge encoded in the model is used to identify the most interesting range for the experiments via a Pareto optimization of the most important conflicting objectives. Analysis of the trade‐offs found is in itself useful to design an experimental plan. This can be complemented using a factorial design in the most interesting part of the Pareto frontier.


2018 ◽  
Author(s):  
Ester Forte ◽  
Erik von Harbou ◽  
Jakob Burger ◽  
Michael Bortz ◽  
Norbert Asprion

Performing an experimental design prior to the collection of data is in most circumstances important to ensure efficiency. The focus of this work is the combination of model‐based and statistical approaches to optimal design of experiments. The knowledge encoded in the model is used to identify the most interesting range for the experiments via a Pareto optimization of the most important conflicting objectives. Analysis of the trade‐offs found is in itself useful to design an experimental plan. This can be complemented using a factorial design in the most interesting part of the Pareto frontier.


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