Analysis of surface quality of multi-film cooling holes in nickel-based single crystal superalloy

2016 ◽  
Vol 32 (18) ◽  
pp. 1845-1854 ◽  
Author(s):  
Z. Wen ◽  
H. Pei ◽  
C. Zhang ◽  
B. Wang
Keyword(s):  
Single Crystal ◽  
Surface Quality ◽  
Film Cooling ◽  
Single Crystal Superalloy ◽  
Film Cooling Holes

Experimental Study on Surface Quality in Micro-Milling of Single Crystal Superalloy

2016 ◽  
Vol 1136 ◽  
pp. 196-202
Author(s):  
Qi Gao ◽  
Ya Dong Gong ◽  
Yun Guang Zhou
Keyword(s):  
Single Crystal ◽  
Surface Quality ◽  
Orthogonal Experiment ◽  
Single Crystal Superalloy ◽  
Micro Milling ◽  
Range Analysis ◽  
Milling Tool ◽  
The Impact ◽  
The Ideal

Single crystal Ni3Al-based superalloy has excellent comprehensive performance.To study the micro-milling surface quality of Ni3Al-based superalloy, this article used two-edged carbide alloy micro-milling tool with 0.8mm diameter, then orthogonal experiment of three factors and five levels was implemented to the micro-milling of typical single crystal Ni3Al-based superalloy IC10. The primary and secondary factors of the impact on the micro-milling surface quality were found from spindle speed, feed rate, milling depth by range analysis, and the ideal cutting process parameters combination was optimized and obtained, then its cutting mechanism and the reason of affecting the surface quality were analyzed. The experiment result has certain guiding significance to the micro-milling mechanism of single crystal superalloy.

Introducing a New Test Rig for Film Cooling Measurements With Realistic Hole Inflow Conditions

2017 ◽  
Author(s):  
Marc Fraas ◽  
Tobias Glasenapp ◽  
Achmed Schulz ◽  
Hans-Jörg Bauer
Keyword(s):  
Film Cooling ◽  
Gas Flow ◽  
Test Rig ◽  
Hot Gas ◽  
Cooling Hole ◽  
Measurement Principle ◽  
Density Ratios ◽  
Operational Range ◽  
Film Cooling Holes

Further improvements in film cooling require an in-depth understanding of the influencing parameters. Therefore, a new test rig has been designed and commissioned for the assessment of novel film cooling holes under realistic conditions. The test rig is designed for generic film cooling studies. External hot gas flow as well as internal coolant passage flow are simulated by two individual flow channels connected to each other by the cooling holes. Based on a similarity analysis, the geometry of the test rig is scaled up by a factor of about 20. It furthermore offers the possibility to conduct experiments at high density ratios and realistic approach flow conditions at both cooling hole exit and inlet. The operational range of the new test rig is presented and compared to real engine conditions. It is shown that the important parameters are met and the transfer-ability of the results is ensured. Special effort is put onto the uniformity of the approaching hot gas flow, which will be demonstrated by temperature and velocity profiles. A first measurement of the heat transfer coefficient without film cooling is used to demonstrate the quality of the measurement principle.

Study on surface quality and subsurface recrystallization of nickel-based single-crystal superalloy in micro-grinding

2016 ◽  
Vol 90 (5-8) ◽  
pp. 1749-1768 ◽  
Author(s):  
Yunguang Zhou ◽  
Yadong Gong ◽  
Ming Cai ◽  
Zongxiao Zhu ◽  
Qi Gao ◽  
...  
Keyword(s):  
Single Crystal ◽  
Surface Quality ◽  
Single Crystal Superalloy
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