Enhanced corrosion resistance and wear resistance of duplex stainless steel processed by shot-peening combined with electrochemical nitriding

2021 ◽  
pp. 1-9
Author(s):  
Wei Wu ◽  
Gengzhe Shen ◽  
Liuyan Zhang ◽  
Junwei Mai ◽  
Shi Liu ◽  
...  
2021 ◽  
Vol 21 (4) ◽  
Author(s):  
Mariusz Walczak ◽  
Mirosław Szala

AbstractComponents produced by additive manufacturing (AM) via direct metal laser sintering (DMLS) have typical as-fabricated surface defects. As a result, surface properties of AM products should be modified to increase their strength, anti-wear behaviour, and at the same time to ensure their high corrosion resistance. Surface modification via shot peening is considered suitable for additive manufacturing of medical devices made of 17-4PH stainless steel. The objective of this study was to determine the effect of shot peening pressures (0.3 MPa and 0.6 MPa) and three types of blasting media (CrNi steel shot, nutshell granules and ceramic beads) on the tribological characteristics and corrosion resistance of specimens of DMLS 17-4PH stainless steel. Results demonstrated that shot peening caused steel microstructure refinement and—except for the nutshell shot-peened specimens—induced both martensite (α) formation and retained austenite (γ) reduction. 17-4PH specimens peened with steel and ceramic shots showed the highest increase in surface hardening by approx. ~ 119% (from 247 to 542 HV), which significantly improved their wear resistance. The highest mechanical properties (hardness and wear resistance) and corrosion resistance were obtained for the surfaces modified using the following media: ceramic beads > CrNi steel shot > nutshell granules. Adhesive and fatigue wear were two predominant mechanisms of tribological deterioration. Results demonstrated that the application of shot peening using ceramic beads led to grain size refinement from 22.0 to 14.6 nm and surface roughness reduction, which in turn resulted in higher corrosion resistance of the material. DMLS 17-4PH specimens modified by shot peening using ceramic beads and a pressure of 0.6 MPa exhibited the optimum surface morphology, hardness and microstructure, and thus improved wear and corrosion performance.


2014 ◽  
Vol 881-883 ◽  
pp. 1263-1267 ◽  
Author(s):  
Shuo Zhao ◽  
Liang Wang ◽  
Jiu Jun Xu ◽  
Y. Shan

The duplex stainless steel has better pitting corrosion resistance but lacks of hardness and wear resistance. Therefore, the low temperature nitriding treatment can be used to increase its hardness and wear resistance or to gain more perfect corrosion resistance. The plasma nitriding of SS2205 stainless steel was carried out at temperatures from 693k to 753k for 4 hours at anodic potential. The nitrided samples were analyzed by optical microscopy, X-ray diffraction, SEM-EDX analysis, microhardness testing, wear and corrosion evaluation. The XRD analysis of all treated samples showed that the nitrogen-expanded austenite phase was formed. Both α and γ phase of the substrate were transformed into γNduring plasma nitriding. Observing the nitrided layers formed on α and γ phase, the ones situated in the austenite were thinner than the ones in the ferrite. This phenomenon was more evident at low temperature, which confirmed that the nitrogen has a higher diffusion rate in the ferrite during plasma nitriding treatment. The surface hardness of nitrided layer was increased with the nitriding temperature. The highest hardness value obtained in this experiment was about 1300 HV0.05which was 4 times as the original sample (380 HV0.05). Furthermore, through the wear and corrosion property tests, it was shown that anodic plasma nitriding improved the wear resistance and corrosion resistance of the duplex stainless steel.


Materials ◽  
2018 ◽  
Vol 11 (6) ◽  
pp. 1038 ◽  
Author(s):  
Andrea Ciuffini ◽  
Silvia Barella ◽  
Luis Peral Martínez ◽  
Carlo Mapelli ◽  
Inés Fernández Pariente

Alloy Digest ◽  
2018 ◽  
Vol 67 (7) ◽  

Abstract UGI 4410 is an austenitic super duplex stainless steel with good strength and corrosion resistance. It is designed for applications requiring very good corrosion resistance in aggressive environments in the presence of chlorides, as well as good mechanical properties. This datasheet provides information on composition, physical properties, microstructure, tensile properties. It also includes information on corrosion and wear resistance as well as forming, machining, and joining. Filing Code: SS-1291. Producer or source: Schmolz + Bickenbach USA Inc..


Alloy Digest ◽  
2013 ◽  
Vol 62 (8) ◽  

Abstract Carpenter CTS-BD30P alloy is a powder metal processed, air-hardening, martensitic stainless steel that offers corrosion resistance comparable with Type 440C stainless, combined with excellent toughness and wear resistance attributed to a high concentration of vanadium carbides. The Carpenter CTS family of alloys is used for many blade applications. This datasheet provides information on composition and physical properties. It also includes information on corrosion resistance as well as heat treating and powder metal forms. Filing Code: SS-1154. Producer or source: Carpenter Specialty Alloys.


Alloy Digest ◽  
2003 ◽  
Vol 52 (9) ◽  

Abstract Crucible CPM S30V is a martensitic stainless steel designed with a combination of toughness, wear resistance, and corrosion resistance equal to or better than 440C. This datasheet provides information on composition, physical properties, microstructure, hardness, and elasticity as well as fracture toughness. It also includes information on corrosion and wear resistance as well as heat treating and machining. Filing Code: SS-891. Producer or source: Crucible Service Centers.


Alloy Digest ◽  
1993 ◽  
Vol 42 (11) ◽  

Abstract ZERON 100 is a super duplex stainless steel which is manufactured to give a guaranteed corrosion performance by using an equation to control the chemistry in those elements which will determine the corrosion resistance of the material. Major usages in seawater applications, particularly offshore oil gathering systems. This datasheet provides information on composition, hardness, and tensile properties as well as fracture toughness. It also includes information on low and high temperature performance as well as heat treating, machining, and joining. Filing Code: SS-555. Producer or source: Weir Material Services Ltd.


Alloy Digest ◽  
2010 ◽  
Vol 59 (8) ◽  

Abstract NAS 64 is a duplex stainless steel with molybdenum for pitting and crevice corrosion resistance and a duplex microstructure for resistance to stress-corrosion cracking. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, and joining. Filing Code: SS-1072. Producer or source: Nippon Yakin Kogyo Company Ltd.


Alloy Digest ◽  
2015 ◽  
Vol 64 (8) ◽  

Abstract LDX 2101 is a low-alloyed duplex stainless designed as a general-purpose duplex stainless steel. Designed for excellent performance at lower cost. This datasheet provides information on composition, physical properties, microstructure, hardness, and tensile properties as well as fatigue. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SS-1220. Producer or source: Outokumpu Stainless AB, Avesta Research Centre.


Alloy Digest ◽  
2015 ◽  
Vol 64 (5) ◽  

Abstract ATI 2102 is a lean austenitic/ferritic duplex stainless steel. This datasheet provides information on composition, physical properties, hardness, and tensile properties. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, and joining. Filing Code: SS-1207. Producer or source: Allegheny Ludlum.


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