Ultrasonic inspection of welded joints by the mirror‐shadow method

2002 ◽  
Vol 16 (5) ◽  
pp. 408-411
Author(s):  
E M Komov ◽  
M E Komov ◽  
V V Sokovnin
2020 ◽  
pp. 46-52
Author(s):  
N.P. Aleshin ◽  
D.M. Kozlov ◽  
L.YU. Mogilner

The reliability of ultrasonic testing (UT) of the quality of welded joints of polyethylene pipelines, made end-to-end with a heated tool, is considered in comparison with mechanical tests and radiography. The greatest detection of solid defects is provided by ultrasonic inspection with the use of chord tipe probes (not less than 90 %). When detecting defects translucent for ultrasound (lack of penetration, lack of fusion, etc.), the reliability decreases to 70÷80 %. Keywords: welding, polyethylene pipeline, quality control, ultrasonic testing, chord tipe probe. [email protected]


NDT World ◽  
2015 ◽  
Vol 19 (4) ◽  
pp. 20-23
Author(s):  
Беркутов ◽  
Igor Berkutov ◽  
Быченок ◽  
Vladimir Bychenok ◽  
Майоров ◽  
...  

Introduction. Carbon-carbon composite products feature high strength at temperatures up to 3000 C, resistance to aggressive environments, mechanical reliability and relatively low density. Up to now, there are no NDT established procedures for assessing the quality of composite products and their compliance with the technical requirements. Nowadays composites know-how can not guarantee the specified requirements. The paper provides the estimation of the composites ultrasonic testing equipment and procedure. Method. Subjected to studies were samples made a) in compliance with the required production technology, b) to ensure low mechanical properties, c) to ensure wrong frame geometry. An electronic module and transducers were developed so that a shadow method of sample examination in 3 orthogonal planes could be used. Subjected to studies were samples made a) in compliance with the required production technology, b) to ensure low mechanical properties, c) to ensure wrong frame geometry. An electronic module and transducers were developed so that a shadow method of sample examination in 3 orthogonal planes could be used. Results. The paper provides an analysis of relations between ultrasonic wave propagation velocity, signal amplitude, and the spectral maximum. It has been shown that a 200-500 kHz signal is appropriate to test all available samples, whereas a 400-500 kHz signal provides more information on the product and its defects. Defective samples shift the spectrum maximum to lower frequencies which can be used as the product rejection criterion. Possible directions in the further studies to improve the measurement accuracy have been emphasized. Conclusions. The findings show good opening for the carbon-carbon composites acoustic NDT.


2020 ◽  
Vol 13 (3) ◽  
pp. 76-85
Author(s):  
S. Nikolenko ◽  
Svetlana Sazonova ◽  
N. Akamsina

The analysis of the electric arc welding process is performed. The main types and causes of defects in welded joints have been identified. The main non-destructive methods of control of welded joints are analyzed. The revealed advantages and disadvantages of each method. The method of ultrasonic testing is considered in sufficient detail. Shown on the practical experience of ultrasonic inspection of welded joints by a flaw detector with antenna arrays. The features of application of the program for PC «USD-soft», which allows automating the control of welded seams, are considered.


Materials ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 961
Author(s):  
João da Cruz Payão Filho ◽  
Elisa Kimus Dias Passos ◽  
Rodrigo Stohler Gonzaga ◽  
Daniel Drumond Santos ◽  
Vinicius Pereira Maia ◽  
...  

This work aims to compare the ultrasonic inspection of 9%Ni steel joints welded with the Gas Metal Arc Welding (GMAW) process and Shielded Metal Arc Welding (SMAW) process. These are the two most widely used processes used to weld pipes for CO2 injection units for floating production storage and offloading (FPSO) in the Brazilian oil and gas industry. The SMAW equipment is simple and portable, which is convenient for the FPSO; however, the GMAW process has the advantage of welding with high productivity. In this study we performed a numerical simulation using the software CIVA, 11th version, to analyze the behavior of ultrasonic longitudinal wave beams through GMAW and SMAW dissimilar weld joints. Ultrasonic tests were performed on calibration blocks drawn from both welded joints to evaluate the simulation results. The results are discussed with regard to the microstructure of the weld metal via electron backscatter diffraction (EBSD) analyses. The SMAW process presented better inspection performance than the GMAW process in terms of attenuation and dispersion effects. Although the SMAW had a better outcome, for both processes the configuration of 16 active elements and a scanning angle of 48° resulted in an optimized inspection of the entire joint.


2011 ◽  
Vol 14 (3) ◽  
pp. 417-422 ◽  
Author(s):  
Adriano Passini ◽  
Aline Capella de Oliveira ◽  
Rudimar Riva ◽  
Dilermando Nagle Travessa ◽  
Kátia Regina Cardoso

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