NUMERICAL STUDY ON THE SOLIDIFICATION OF LIQUID METAL DROPLETS IMPACTING ONTO A SUBSTRATE

1997 ◽  
Vol 31 (8) ◽  
pp. 797-817 ◽  
Author(s):  
Albert Y. Tong ◽  
Brendon R. Holt
2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Tammy Chang ◽  
Saptarshi Mukherjee ◽  
Nicholas N. Watkins ◽  
David M. Stobbe ◽  
Owen Mays ◽  
...  

AbstractThis article presents a millimeter-wave diagnostic for the in-situ monitoring of liquid metal jetting additive manufacturing systems. The diagnostic leverages a T-junction waveguide device to monitor impedance changes due to jetted metal droplets in real time. An analytical formulation for the time-domain T-junction operation is presented and supported with a quasi-static full-wave electromagnetic simulation model. The approach is evaluated experimentally with metallic spheres of known diameters ranging from 0.79 to 3.18 mm. It is then demonstrated in a custom drop-on-demand liquid metal jetting system where effective droplet diameters ranging from 0.8 to 1.6 mm are detected. Experimental results demonstrate that this approach can provide information about droplet size, timing, and motion by monitoring a single parameter, the reflection coefficient amplitude at the input port. These results show the promise of the impedance diagnostic as a reliable in-situ characterization method for metal droplets in an advanced manufacturing system.


2006 ◽  
Vol 128 (4) ◽  
pp. 656-662 ◽  
Author(s):  
Seok-Ki Choi ◽  
Seong-O Kim

A numerical study of the evaluation of turbulence models for predicting the thermal stratification phenomenon is presented. The tested models are the elliptic blending turbulence model (EBM), the two-layer model, the shear stress transport model (SST), and the elliptic relaxation model (V2-f). These four turbulence models are applied to the prediction of a thermal stratification in an upper plenum of a liquid metal reactor experimented at the Japan Nuclear Cooperation (JNC). The EBM and V2-f models predict properly the steep gradient of the temperature at the interface of the cold and hot regions that is observed in the experimental data, and the EBM and V2-f models have the capability of predicting the temporal oscillation of the temperature. The two-layer and SST models predict the diffusive temperature gradient at the interface of a thermal stratification and fail to predict a temporal oscillation of the temperature. In general, the EBM predicts best the thermal stratification phenomenon in the upper plenum of the liquid metal reactor.


2018 ◽  
Vol 8 (1) ◽  
Author(s):  
M. S. Krivokorytov ◽  
Q. Zeng ◽  
B. V. Lakatosh ◽  
A. Yu. Vinokhodov ◽  
Yu. V. Sidelnikov ◽  
...  
Keyword(s):  

Fluids ◽  
2020 ◽  
Vol 5 (1) ◽  
pp. 12 ◽  
Author(s):  
Maria Vlachomitrou ◽  
Nikos Pelekasis

In order to ensure stable power exhaust and to protect the walls of fusion reactors, liquid metals that are fed to the wall surface through a capillary porous system (CPS) are considered as alternative plasma-facing components (PFCs). However, operational issues like drop ejection and plasma contamination may arise. In this study, the unsteady flow of a liquid metal inside a single pore of the CPS in the presence of Lorentz forces is investigated. A numerical solution is performed via the finite element methodology coupled with elliptic mesh generation. A critical magnetic number is found (Bondm = 4.5) below which the flow after a few oscillations reaches a steady state with mild rotational patterns. Above this threshold, the interface exhibits saturated oscillations. As the Lorentz force is further increased, Bondm > 5.8, a Rayleigh–Taylor instability develops as the interface is accelerated under the influence of the increased magnetic pressure and a finite time singularity is captured. It is conjectured that eventually, drop ejection will take place that will disrupt cohesion of the interface and contaminate the surrounding medium. Finally, the dynamic response of different operating fluids is investigated, e.g., gallium, and the stabilizing effect of increased electrical conductivity and surface tension is demonstrated.


2019 ◽  
Vol 115 (8) ◽  
pp. 083702 ◽  
Author(s):  
Xi Zhao ◽  
Lixiang Yang ◽  
Yujie Ding ◽  
Pengju Zhang ◽  
Jing Liu

2019 ◽  
Vol 126 (8) ◽  
pp. 084505
Author(s):  
Guangyong Li ◽  
Jianke Du ◽  
Aibing Zhang ◽  
Dong-weon Lee

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