scholarly journals Flaw detection of ship equipment parts

2021 ◽  
Vol 2131 (5) ◽  
pp. 052059
Author(s):  
A Kuznetsov ◽  
S Ivanchik

Abstract The need for non-destructive testing is regulated by the rules of the Russian River Register, which can determine the choice of the method of non-destructive testing and the procedure for its implementation. Non-destructive testing methods used in naval mechanical engineering are: visual and measuring control, ultrasonic control, radiographic control, capillary control, magnetic control, eddy current control. Each of the methods, due to the difference in the implemented physical principles, has its own advantages and disadvantages, which impose restrictions on the flaw detection of parts. The analysis of the sculpted defects of ship equipment and machines, depending on the manufacturing method and operating conditions, was carried out. The limitations on the use of non-destructive testing methods are shown. Examples of non-flaw detective parts are given, the control of which is difficult, as well as flaw detective parts that can be controlled with a guaranteed condition for detecting defects. The advantage of the method of magnetic memory of metal is indicated, relative to other methods of non-destructive testing. Using the example of a piston pin of a marine diesel engine NVD 36, a comparative analysis of the applicability of ultrasonic testing methods, the magnetic memory method and the penetrating solutions method for detecting fatigue cracks was performed. The results of the control show that the applied methods confidently identify fatigue cracks in the controlled parts, machines and mechanisms of ship equipment.

Author(s):  
Мартыненко ◽  
Elena Martynenko

This manual contains information about the appointment and the physical nature of the application existing non-destructive testing methods, their advantages and disadvantages. The manual contains a brief historical information about the development of non-destructive testing methods in manufacturing aircraft devices, the classification and possible causes of occurrence of various defects on which the studied method of non-destructive testing are directed. The first part of the manual, of the main methods that are used to detect the defects in any instrument control. The detailed classification of measuring instruments and optical devices are given. Moreover, the construction and the ways (the principles) of work of complex measuring instruments and optical devices, including endoscopes are given. The current devices and systems for visual inspection of fiber-hidden objects and internal cavities are considered. More detailed consideration in the manual is given to the capillary, magnetic, acoustic, eddy current non-destructive testing methods and techniques of radiographic(X-ray and gamma-ray method). Particular attention is paid to the field of practical application of different methods. A lot of attention is given to modern means of non-destructive testing of domestic and foreign production. The manual contains a significant amount of drawings and diagrams, which allows to increase the visibility and the accessibility of presentation. It is drawn up with the interdisciplinary course program MDK 01.01.03 "Technical maintenance of aircraft and engines" and is intended for students of the above mentioned specialization 25.02.01 branches of secondary vocational education. The manual can also be used by the students of the training courses for engineering and technical personnel of the enterprises of civil aviation.


Author(s):  
Carlos Martín Díaz de Espada ◽  
María Dolores Rubio Cintas

Flare stacks are a key element in the safety of petrochemical and refinery industries; the correct operating conditions thereof must be ensured through a schedule for the periodic reviewing of all parts thereof. Advances in Non-Destructive Testing (NDT) in recent years and the application thereof to this field allow reliable, objective information to be obtained. This article describes and groups together the main applicable NDT techniques, analysing their advantages and disadvantages, updated with the new possibilities offered by unmanned aircraft or drones. 


2021 ◽  
Vol 410 ◽  
pp. 862-866
Author(s):  
Oleg B. Bavykin ◽  
Rodion N. Loginov

The article discusses the types of dangerous defects in welded joints. The main methods of non-destructive testing are described, their advantages and disadvantages are briefly reflected. The comparison of the automated ultrasonic testing methods with radiographic ones is given on the example of testing the welded joints of ASME DN350 Py250 pipe fittings with a thickness of the welded edges of 53.9 ÷ 61.3 mm. The comparison results of the methods by the criterion of the accuracy of determining the coordinates of defects are presented, which show the expediency of replacing the automated ultrasonic method with the radiographic one, provided that the thickness of the welded edges is shallow.


2014 ◽  
Vol 6 (5) ◽  
pp. 514-519 ◽  
Author(s):  
Tomas Šlivinskas

The article analyzes masonry as composite material and presents the factors that affect the mechanical characteristics of masonry. The article also deals with the most frequently used destructive and non-destructive testing methods for the compressive strength of masonry mortar as well as related advantages and disadvantages. Moreover, the analysis of methods for testing ultrasonic waves has been carried out. The article reveals that for using the methodology of testing a mortar bonded wafer, the compressive strength correlation of masonry mortar is set between the ascertainment of masonry mortar strength using a regular mortar testing methodology (LST EN 1015-11:2004) and the compressive strength of mortar possibly taken from masonry joints. The obtained results of an experimental study on the samples have demonstrated that the strength reduction ratio of masonry mortar depends on the compressive strength of mortar. The value of the ratio is increasing with the descending compressive strength of mortar. Šiame straipsnyje nagrinėjamas mūras kaip kompozitinė medžiaga. Apžvelgiami veiksniai, veikiantys mechanines mūro charakteristikas. Išnagrinėti dažniausiai taikomi mūro skiedinio gniuždomojo stiprio tyrimų metodai, pateikti metodų privalumai ir trūkumai. Straipsnyje, taikant klijuotų skiedinio plokštelių bandymo metodiką, nustatyta mūro skiedinio gniuždomojo stiprio priklausomybė tarp mūro skiedinio stiprio nustatymo pagal įprastinę skiedinio bandymo metodiką ir skiedinio, tikėtina, paimto iš mūro siūlės, gniuždomojo stiprio.


Author(s):  
Carlos Martín-Díaz ◽  
María Dolores Rubio-Cintas ◽  
Kissi Benaissa

Flare stacks are a key element in the safety of petrochemical and refinery industries; the correct operating conditions thereof must be ensured through a schedule for the periodic reviewing of all parts thereof. Advances in Non-Destructive Testing (NDT) in recent years and the application thereof to this field allow reliable, objective information to be obtained. This article describes and groups together the main applicable NDT techniques, analysing their advantages and disadvantages, updated with the new possibilities offered by unmanned aircraft or drones.


Author(s):  
Carlos Martín Díaz de Espada ◽  
María Dolores Rubio Cintas

Flare stacks are a key element in the safety of petrochemical and refinery industries; the correct operating conditions thereof must be ensured through a schedule for the periodic reviewing of all parts thereof. Advances in Non-Destructive Testing (NDT) in recent years and the application thereof to this field allow reliable, objective information to be obtained. This article describes and groups together the main applicable NDT techniques, analysing their advantages and disadvantages, updated with the new possibilities offered by unmanned aircraft or drones.


2021 ◽  
Author(s):  
S. B. Mahalakshmi ◽  
Ganesh Seshadri ◽  
Aparna Sheila-Vadde ◽  
Manoj Kumar KM

Abstract Non-destructive testing methods are used largely in component manufacturing industries like Aerospace, Renewables and Power to evaluate the properties of a material or the quality of a component by inspecting for cracks and discontinuities without causing damage to the part. Among the many non-destructive testing methods, Eddy current imaging enables efficient flaw detection for surface and sub-surface cracks. However, in typical eddy current inspection, there can be significant number of false calls arising from variation in lift-off and surface anomalies. Discriminating defect signals from false calls can be very challenging. This paper describes a method to reduce false calls by using a wavelet based denoising algorithm and combining it with statistical-based features extracted inside a sliding window in the time domain to efficiently identify the cracks. The results are verified on specimens with cracks of different sizes that are oriented randomly along with locations available for baseline noise measurements.


2021 ◽  
Vol 11 (3) ◽  
pp. 1003
Author(s):  
Christoph Tuschl ◽  
Beate Oswald-Tranta ◽  
Sven Eck

Inductive thermography is a non-destructive testing method, whereby the specimen is slightly heated with a short heating pulse (0.1–1 s) and the temperature change on the surface is recorded with an infrared (IR) camera. Eddy current is induced by means of high frequency (HF) magnetic field in the surface ‘skin’ of the specimen. Since surface cracks disturb the eddy current distribution and the heat diffusion, they become visible in the IR images. Head checks and squats are specific types of damage in railway rails related to rolling contact fatigue (RCF). Inductive thermography can be excellently used to detect head checks and squats on rails, and the method is also applicable for characterizing individual cracks as well as crack networks. Several rail pieces with head checks, with artificial electrical discharge-machining (EDM)-cuts and with a squat defect were inspected using inductive thermography. Aiming towards rail inspection of the track, 1 m long rail pieces were inspected in two different ways: first via a ‘stop-and-go’ technique, through which their subsequent images are merged together into a panorama image, and secondly via scanning during a continuous movement of the rail. The advantages and disadvantages of both methods are compared and analyzed. Special image processing tools were developed to automatically fully characterize the rail defects (average crack angle, distance between cracks and average crack length) in the recorded IR images. Additionally, finite element simulations were used to investigate the effect of the measurement setup and of the crack parameters, in order to optimize the experiments.


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