Analysis and Research on Fracture Cause of Fixed Shaft of Torsion Arm of Wind Turbine Gearbox

In a wind power plant of a wind power plant limited liability company, the fixed shaft of the torsion arm of the gear box broke during the operation of a wind power generator set. In order to find out the cause of fracture, the fracture fixed shaft of torsion arm was comprehensively detected and analyzed by means of appearance morphology analysis, chemical composition analysis, mechanical properties testing, microstructure testing and fracture micro-area analysis. The results show that the main reasons for the fracture of the fixed shaft of the torsion arm of the fan gear box are as follows: improper heat treatment process of the fixed shaft of the torsion arm of the gear box causes a large amount of massive ferrite in the material structure, resulting in insufficient strength of the material; the inclusion in the material is serious, resulting in unqualified impact toughness; Shaft surface surfacing Cr - Mn stainless steel material causes the fusion zone C migration form brittle layer, at the same time the vast difference between the state of welding layer and substrate organization fusion zone caused by larger remnants stress, the embrittlement in bond layer to form the intergranular crack crack source, and in the process of the equipment operation under the action of cyclic torsional and impact load, Cracks propagate in a fatiguing manner and lead to eventual fracture.