scholarly journals Image defect detection algorithm based on deep learning

Author(s):  
R A Sizyakin ◽  
V V Voronin ◽  
N V Gapon ◽  
A A Zelensky ◽  
A Pižurica
2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Weidong Zhao ◽  
Feng Chen ◽  
Hancheng Huang ◽  
Dan Li ◽  
Wei Cheng

In recent years, more and more scholars devoted themselves to the research of the target detection algorithm due to the continuous development of deep learning. Among them, the detection and recognition of small and complex targets are still a problem to be solved. The authors of this article have understood the shortcomings of the deep learning detection algorithm in detecting small and complex defect targets and would like to share a new improved target detection algorithm in steel surface defect detection. The steel surface defects will affect the quality of steel seriously. We find that most of the current detection algorithms for NEU-DET dataset detection accuracy are low, so we choose to verify a steel surface defect detection algorithm based on machine vision on this dataset for the problem of defect detection in steel production. A series of improvement measures are carried out in the traditional Faster R-CNN algorithm, such as reconstructing the network structure of Faster R-CNN. Based on the small features of the target, we train the network with multiscale fusion. For the complex features of the target, we replace part of the conventional convolution network with a deformable convolution network. The experimental results show that the deep learning network model trained by the proposed method has good detection performance, and the mean average precision is 0.752, which is 0.128 higher than the original algorithm. Among them, the average precision of crazing, inclusion, patches, pitted surface, rolled in scale and scratches is 0.501, 0.791, 0.792, 0.874, 0.649, and 0.905, respectively. The detection method is able to identify small target defects on the steel surface effectively, which can provide a reference for the automatic detection of steel defects.


2019 ◽  
Vol 34 (1) ◽  
pp. 81-89
Author(s):  
马浩鹏 MA Hao-peng ◽  
朱春媚 ZHU Chun-mei ◽  
周文辉 ZHOU Wen-hui ◽  
殷 春 YIN Chun

2021 ◽  
Vol 9 ◽  
Author(s):  
Yifeng Zhang ◽  
Zhiwen Wang ◽  
Yuhang Wang ◽  
Canlong Zhang ◽  
Biao Zhao

The silicon panel is the core component of photovoltaic power generation, whose surface quality is related to its service life and power generation efficiency. However, microcracks, fragments, incomplete welding, broken grids, and other defects often occur in industrial production. The edge detection algorithm is usually used to detect defects in silicon panels, but the common edge detection algorithm has an impact on defect detection because of the grid shadow of the panel. The current mainstream defect detection algorithm based on convolutional neural network requires a large number of positive and negative samples of image data sets for pretraining the model, which consumes a lot of time and GPU computing power, and the steps are cumbersome. To solve the problem, a defect detection method based on Prewitt and Canny operators is proposed in this article. In this method, Prewitt and Canny operators are combined to eliminate the effect of grids on the detection. The microcrack defects and their specific positions can be detected efficiently and intuitively, therefore improving the detection accuracy. The experimental results indicate that the purity and integrity of the defect profile of the image processed by the algorithm are greatly improved. The foreground edge is clear, and the defect recognition accuracy is higher, which effectively prevent the impact of grid shadow on weld testing.


2021 ◽  
pp. C1-C1
Author(s):  
Hanwu Luo ◽  
Qirui Wu ◽  
Kai Chen ◽  
Zhonghan Peng ◽  
Peng Fan ◽  
...  

2019 ◽  
Vol 7 (4.14) ◽  
pp. 401
Author(s):  
Ze-Hao Wong ◽  
C. M. Thong ◽  
W. M. Edmund Loh ◽  
C. J. Wong

Surface defects in manufacturing are top challenges in various manufacturing field including LED manufacturing, die manufacturing and printing industry. Quality control through automated surface defect detection has been an emphasis to speed up the production without jeopardizing the quality of the product. However, complexity and flexibility in product design, specification and dataset availability posted challenges in existing referential-based algorithm. Golden template-based algorithms are sensitive to misalignment and product variations. Deep learning and its variant can be used as non-linear filter to segment anomalies area. However, deep learning requires huge labelled database and consume long learning time. Similarly, maximum likelihood-based algorithms require large database for learning. This research proposes a novel histogram distance based multiple templates anomalies detection (MTAD) algorithm to segment surface defect. Histogram distance based on kernel-wise histograms stacked across illumination normalized database of similar size can describe the degree of anomaly intuitively across the image. Then, surface defect can be justified intuitively according to anomaly heat map generated. The algorithm is tested against industrial samples and it can handle texture and design variation existed in the product while catching anomaly in real time. This research suggests future studies on extending dimensionality of the histogram. Suggested algorithm has wide range of application other than surface defect detection. For examples, video motion detection, decolorization detection on industrial lighting.  


Author(s):  
Vira Fitriza Fadli ◽  
Iwa Ovyawan Herlistiono

Steel defects are a frequent problem in steel companies. Proper quality control can reduce quality problems arising from steel defects. Nowadays, steel defects can detect by automation methods that utilize certain algorithms. Deep learning can help the steel defect detection algorithm become more sophisticated. In this study, we use deep learning CNN with Xception architecture to detect steel defects from images taken from high-frequency and high-resolution cameras. There are two techniques used, and both produce respectively 0.94% and 0.85% accuracy. The Xception architecture used in this case shows optimal and stable performance in the process and its results.


2021 ◽  
Author(s):  
Yu Cheng ◽  
HongGui Deng ◽  
YuXin Feng ◽  
JunJiang Xiang

Abstract Welding defects not only bring several economic losses to enterprises and individuals but also threatens peoples lives. We propose a deep learning model, where the data-trained deep learning algorithm is employed to detect the weld defects, and the Convolutional Neural Networks (CNNs) are utilized to recognize the image features. The Transfer Learning (TL) is adopted to reduce the training time via simple adjustments and hyperparameter regulations. The designed deep learning-based model is compared with other classic models to prove its effectiveness in weld defect detection and image recognition further. The results show this model can accurately identify weld defects and eliminates the complexity of manually extracting features, reaching a recognition accuracy of 92.54%. Hence, the reliability and automation of detection and recognition is improved signifificantly. Actual application also verififies the effectiveness of TL in weld defect detection and image defect recognition. Therefore, our research results can provide theoretical and practical references for effificient automatic detection of steel plates, cost reduction, and the high-quality development of iron and steel enterprises.Index Terms - convolutional neural network, deep learning, image detect recognition, transfer learning, weld defect detection


Author(s):  
Hanwu Luo ◽  
Qirui Wu ◽  
Kai Chen ◽  
Zhonghan Peng ◽  
Peng Fan ◽  
...  

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