Effects of Ground Corn Particle Size on Ethanol Yield and Thin Stillage Soluble Solids

2007 ◽  
Vol 84 (1) ◽  
pp. 6-9 ◽  
Author(s):  
Kalpana Naidu ◽  
Vijay Singh ◽  
David B. Johnston ◽  
Kent D. Rausch ◽  
M. E. Tumbleson
2021 ◽  
Author(s):  
Lucien Bissi da Freiria ◽  
Joanis Tilemahos Zervoudakis ◽  
Nelcino Francisco de Paula ◽  
Mozart Alves Fonseca ◽  
Luciana Keiko Hatamoto-Zervoudakis ◽  
...  

Abstract We hypothesized that a decrease in flint corn particle size in the supplements of young bulls during grazing promotes better use of starch in the total gastrointestinal tract, with less starch lost in the feces, thus increasing growth performance. This experiment aimed to evaluate the effects of supplements with different ground corn particle sizes on the growth performance, economic analysis, intake and apparent digestibility of nutrients for beef cattle in Urochloa brizantha cv. Marandu pastures during the rainy-dry transition season. Sixty-four Nelore bulls, with an average age of 16 months and 303.6 ± 18.0 kg of body weight (BW), were distributed in a completely randomized design. The treatments were WG = whole grain (geometric mean particle size, dgw, 6.262 µm); CG = coarse ground grain (dgw, 2.882 µm); MG = medium ground grain (dgw, 1.011 µm); and FG = fine ground grain (dgw, 0.621 µm). The supplements with ground grain or whole grain were similar (P > 0.05) in terms of intake and the digestibility of dry matter (DM), forage, organic matter (OM), crude protein (CP), neutral detergent fiber corrected for ash and protein (NDFap), and total digestible nutrients (TDN). However, the starch digestion in the total tract was higher (P < 0.05) with ground grain than with whole grain. The different geometric mean particle sizes of the grain in the supplements were not sufficient to alter (P > 0.05) the starch digestion in the total tract. The starch fecal concentration decreased with ground grain compared with that for whole grain (P < 0.05). However, no differences in growth performance were observed among the treatments (P > 0.05). Supplementation with CG promoted a slightly greater net revenue (+ 11.51%) and return per ha (+ 12.8%) compared with WG, while MG and FG yielded worse economic results. Therefore, CG showed higher economic performance and efficiency utilization of starch, suggesting it is a better strategy for providing supplements to young grazing bulls.


2020 ◽  
Vol 98 (11) ◽  
Author(s):  
Ana L M Gomes ◽  
Antonio V I Bueno ◽  
Fernando A Jacovaci ◽  
Guilherme Donadel ◽  
Luiz F Ferraretto ◽  
...  

Abstract Our objective was to examine the effects of processing, moisture, and anaerobic storage length of reconstituted corn grain (RCG) on the fermentation profile, geometric mean particle size (GMPS), and ruminal dry matter disappearance (DMD). Dry corn kernels were ground (hammer mill, 5-mm screen) or rolled, then rehydrated to 30%, 35%, or 40% moisture, and stored for 0, 14, 30, 60, 90, 120, or 180 d in laboratory silos. Rolled corn had an increased GMPS compared with ground corn (2.24 and 1.13 mm, respectively, at ensiling). However, there was a trend for an interaction between processing and moisture concentration to affect particle size, with GMPS increasing with increased moisture concentration, especially in ground corn. Longer storage periods also slightly increased GMPS. Processing, moisture, and storage length interacted to affect the fermentation pattern (two- or three-way interactions). Overall, pH decreased, whereas lactic acid, acetic acid, ethanol, and NH3-N increased with storage length. RCG with 30% moisture had less lactic acid than corn with 35% and 40% moisture, indicating that fermentation might have been curtailed and also due to the clostridial fermentation that converts lactic acid to butyric acid. Ensiling reconstituted ground corn with 30% of moisture led to greater concentrations of ethanol and butyric acid, resulting in greater DM loss than grain rehydrated to 35% or 40% of moisture. Ammonia-N and in situ ruminal DMD were highest for reconstituted ground corn with 35% or 40% of moisture, mainly after 60 d of storage. Therefore, longer storage periods and greater moisture contents did not offset the negative effect of greater particle size on the in situ ruminal DMD of rolled RCG. Nonetheless, RCG should be ensiled with more than 30% moisture and stored for at least 2 mo to improve the ruminal DMD and reduce the formation of ethanol and butyric acid.


2021 ◽  
Vol 99 (Supplement_1) ◽  
pp. 134-135
Author(s):  
Michaela B Braun ◽  
Kara M Dunmire ◽  
Michael Sodak ◽  
Jerry Shepherd ◽  
Randy Fisher ◽  
...  

Abstract This study was performed to evaluate hammermill tip speed, assistive airflow and screen hole diameter on hammermill throughput and characteristics of ground corn. Corn was ground using two Andritz hammermills (Model: 4330–6, Andritz Feed & Biofuel, Muncy,PA) measuring 1-m in diameter each equipped with 72 hammers and 300 HP motors. Treatments were arranged in a 3 × 3 × 3 factorial design with 3 tip speeds (3,774, 4,975, and 6,176 m/min), 3 screen hole diameters (2.3, 3.9 and 6.3 mm), and 3 air flow rates (1,062, 1,416, and 1,770 fan RPM). Corn was ground on 3 separate days to create 3 replications and treatments were randomized within day. Samples were collected and analyzed for moisture, particle size, and flowability characteristics. Data were analyzed using the GLIMMIX procedure of SAS 9.4 with grinding run serving as the experimental unit and day serving as the block. There was a 3-way interaction for standard deviation (Sgw), (linear screen hole diameter × linear hammer tip speed × linear air flow, P = 0.029). There was a screen hole diameter × hammer tip speed interaction (P &lt; 0.001) for geometric mean particle size dgw (P &lt; 0.001) and composite flow index (CFI) (P &lt; 0.001). When tip speed increased from 3,774 to 6,176 m/min the rate of decrease in dgw was greater as screen hole diameter increased from 2.3 to 6.3 mm resulting in a 67, 111, and 254 µm decrease in dgw for corn ground using the 2.3, 3.9, and 6.3 mm screen hole diameter, respectively. For CFI, increasing tip speed decreased the CFI of ground corn when ground using the 3.9 and 6.3 mm screen. However, when grinding corn using the 2.3 mm screen, there was no evidence of difference in CFI when increasing tip speed. In conclusion, the air flow rate did not influence dgw of corn but hammer tip speed and screen size were altered and achieved a range of dgw from 304 to 617 µm.


2008 ◽  
Vol 88 (4) ◽  
pp. 685-692
Author(s):  
D. R. Ouellet ◽  
L. Faucitano ◽  
D. Pellerin ◽  
M. D’Amours ◽  
R. Berthiaume

Two experiments were conducted to determine the relationship between corn particle size and soybean meal treatment on growth, diet digestibility, and nitrogen balance of growing steers. In the first experiment, 40 medium-frame beef steers (250 ± 11 kg) were fed individually for 140 d a diet based on grass silage offered for ad libitum consumption and supplemented with either 3.5 kg of DM d-1 of cracked corn (CC) or ground corn (GC) and with 450 g of DM d-1 of solvent extracted (SS) or lignosulfonate-treated soybean meal (Soypass™ SP). Dry matter intake was not affected by treatments and averaged 8.6 ± 0.3 kg d-1 (P > 0.10). Average daily gain was higher for animals receiving the ground corn than those fed cracked corn. Feed to gain ratio was not affected by treatments. There was an interaction between treatments for plasma urea-N concentration, with source of soybean meal having no effect with CC. When compared with SS, SP supplement reduced plasma urea-N when fed with GC. No effect of soybean meal and its interaction with corn processing was observed on growth performance. In the second experiment four additional steers were used in a 4 × 4 Latin square design to evaluate diet digestibility and nitrogen balance. There was an interaction between treatments for starch apparent digestibility and N retained, the values being respectively, 90, 86, 93, and 92% (SEM = 1.2; P < 0.01) and 36, 42, 44 and 41 g d-1 (SEM = 2.8; P < 0.03) for CCSS, CCSP, GCSS and GCSP, respectively. Altogether, the results indicate a slight advantage to reduce particle size of corn in growing steers fed grass silage. However, soybean meal treatment resulted in limited effects on growth and digestion. Key words: Rumen carbohydrate, undegradable protein, performance, steers


Author(s):  
Hadley R Williams ◽  
Mike D Tokach ◽  
Jason C Woodworth ◽  
Joel M DeRouchey ◽  
Robert D Goodband ◽  
...  

Abstract Enogen Feed corn is a variety developed by Syngenta Seeds (Downers Grove, IL) that has been genetically modified to contain an α-amylase enzyme trait (SYT-EFC). Originally, Enogen feed corn was developed for the ethanol industry due to its reduction in viscosity of the corn mash, thus eliminating the need to add a liquid form of the α-amylase enzyme. However, there is potential application for Enogen Feed corn to be used in livestock diets due to the increase in α-amylase enzyme potential to increase starch digestibility. A more common method of increasing starch digestibility in corn is to finely grind it to reduce particle size. This increases the surface area and allows for greater interaction with digestive enzymes. We hypothesized that pigs fed Enogen feed corn potentially could achieve similar gain:feed ratio (G:F) at larger particle sizes than conventional corn because of the differences in starch digestibility. In Exp. 1, a total of 360 pigs (DNA 200 × 400, Columbus, NE; initially 6.6 ± 0.1 kg BW) were used with 5 pigs per pen and 12 pens per treatment. Treatments were arranged in a 2 × 3 factorial with main effects of corn source (Enogen Feed corn or conventional yellow dent corn) and ground corn particle size (300, 600, or 900 µm). Overall, there was a corn source × particle size interaction (linear, P = 0.027) for G:F. There was no effect due to particle size when pigs were fed conventional yellow dent corn, but in pigs fed Enogen Feed corn, G:F increased with decreasing particle size. Neither corn source nor particle size affected (P &gt; 0.05) overall average daily gain (ADG) or average daily feed intake (ADFI). In Exp. 2, a total of 323 pigs (241 × 600; DNA, Columbus, NE; initially 50.0 ± 1.3 kg) were used with 9 pigs per pen and 6 pens per treatment. Treatments were identical as Exp. 1. Overall, corn source had no effect on finishing pig ADG, ADFI or G:F. For corn particle size, ADG and G:F increased (linear, P &lt; 0.014) and ADFI decreased (P = 0.043) as particle size decreased. For stomach morphology, there was a tendency for a corn source × particle size interaction (P = 0.055) for keratinization score with keratinization increasing linearly (P = 0.001) as particle size of the corn decreased for yellow dent corn with no change in keratinization score as particle size decreased for Enogen Feed corn. In summary, reducing corn particle size improved G:F with no major differences observed between corn sources for overall pig performance.


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