High-cycle and very-high-cycle fatigue behavior of a stainless steel for air-conditioning compressor valve plates

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Xu Jia ◽  
Yang Ou Xiang ◽  
Hu Yuan Pei ◽  
Song Wei

PurposeThe investigations could guide the structural design and fatigue life prediction of air-conditioning compressor valve plates.Design/methodology/approachThe High-Cycle Fatigue (HCF) and Very-High-Cycle Fatigue (VHCF) behaviors of stainless steel used for air-conditioning compressor valve plates were investigated. Monotonic and cyclic loading conditions were designed to explore the fatigue responses according to the load characteristics of the structure.FindingsThe crack initiation can be observed as the arc-shaped cracks at both sides of specimens and Y-shaped crack bifurcation in the specimens. Moreover, the middle section and the cracks at both ends are not connected to the surface of the specimen. The stress-life results of the materials under two directions (vertical and horizontal) were provided to examine the difference in fatigue strength.Originality/valueMonotonic and cyclic loading conditions were designed to explore the fatigue responses according to the load characteristics of the structure. Based on the experimental data, the results indicate that specimens under cyclic loading conditions could demonstrate better mechanical performance than static loadings.

2015 ◽  
Vol 825-826 ◽  
pp. 150-157 ◽  
Author(s):  
Alexandra Müller ◽  
Anja Weidner ◽  
Horst Biermann

During technical operation, high performance materials are partially exposed to high frequency cyclic loading conditions. Furthermore, the small strains in the very high cycle fatigue (VHCF)-regime lead to accumulative damage which causes crack initiation related to an appropriate local deformation leading to final fatal fracture. At the same time, quite high requirements with regard to high number of cycles without any damage are demanded for many applications. Fields of application of these light-weight, but expensive materials, are e.g. in the automobile industry (e.g. engine blocks, cylinder heads, brakes).The fatigue behavior of Al-matrix composites (Al-MMCs) reinforced by alumina particles (15 vol.% Al2O3) or short fibers (20 vol.% Saffil), respectively, was already intensively studied in the LCF and HCF range. The present study is focusing on investigations in the very high cycle fatigue regime at stress amplitudes up to 140 MPa to reach fatigue life of about 1010 cycles. All experiments were carried out using an ultrasonic fatigue testing device under symmetric loading conditions (R=-1). Fatigue tests were accompanied by in situ thermography measurements to record the temperature of the whole specimen and to find “hot spots” indicating changes in microstructure and therefore the initiation or growth of cracks. Moreover, the resonant frequency as well as the damage parameter were evaluated to determine the beginning of damage. For a better understanding of the damage mechanism (matrix decohesion, matrix failure or failure of reinforcement) all fractured surfaces were investigated by scanning electron microscopy. The combination of these methods contributes to a better understanding of the underlying mechanism of damage in aluminum-matrix-composites.


Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4820
Author(s):  
Yongtao Hu ◽  
Yao Chen ◽  
Chao He ◽  
Yongjie Liu ◽  
Qingyuan Wang ◽  
...  

Effect of microstructure on the crack initiation and early propagation mechanism in the very high cycle fatigue (VHCF) regime was studied in 316L stainless steel (316L SS) by atomic force microscope (AFM) and electron back scattered diffraction (EBSD). The results show that small fatigue cracks initiate from the slip band near the grain boundaries (GBs) or the twin boundaries (TBs). Early crack propagation along or cross the slip band is strongly influenced by the local microstructure such as grain size, orientation, and boundary. Besides, the gathered slip bands (SBs) are presented side by side with the damage grains of the run-out specimen. Finally, it is found that dislocations can either pass through the TBs, or be arrested at the TBs.


Metals ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 412 ◽  
Author(s):  
Zhihong Xiong ◽  
Takashi Naoe ◽  
Masatoshi Futakawa

Widely used for structural materials in nuclear engineering, 316L austenitic stainless steel undergoes very high cycle fatigue (VHCF) throughout its service life. Since defects caused by service conditions are unavoidable in many engineering components during service life, the effects should be properly understood. In the present study, the effect of surface defects on the VHCF behavior were investigated on solution annealed (SA) and cold-worked (CW) 316L. Surface defects were artificially created using indentation. The VHCF test was conducted using an ultrasonic fatigue testing system. The results showed that the fatigue crack initiation was independent of the indent with the applied range of depth in this research. Furthermore, the critical depth of the indent was evaluated based on an empirical formula (Murakami’s model). In the case of SA 316L, the VHCF strength was not affected when the indent depth was less than 40 μm, which is consistent with the value obtained from the empirical formula. In the case of 20% CW 316L, the VHCF strength was not affected when the indent depth was less than 80 μm. The experimental results, i.e., the critical depth of the indent, were much larger than the results obtained from the empirical formula, and might have been caused by the plastic deformation, residual stress, and probable deformation-induced martensite transition around the indent.


Materials ◽  
2020 ◽  
Vol 13 (15) ◽  
pp. 3293
Author(s):  
Boris Voloskov ◽  
Stanislav Evlashin ◽  
Sarkis Dagesyan ◽  
Sergey Abaimov ◽  
Iskander Akhatov ◽  
...  

The present paper is focused on an experimental study of the damage-to-failure mechanism of additively manufactured 316L stainless steel specimens subjected to very high cycle fatigue (VHCF) loading. Ultrasonic axial tension-compression tests were carried out on specimens for up to 109 cycles, and fracture surface analysis was performed. A fine granular area (FGA) surrounding internal defects was observed and formed a “fish-eye” fracture type. Nonmetallic inclusions and the lack of fusion within the fracture surfaces that were observed with SEM were assumed to be sources of damage initiation and growth of the FGAs. The characteristic diameter of the FGAs was ≈500 μm on the fracture surface and were induced by nonmetallic inclusions; this characteristic diameter was the same as that for the fracture surface induced by a lack of fusion. Fracture surfaces corresponding to the high cycle fatigue (HCF) regime were discussed as well to emphasize damage features related to the VHCF regime.


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