Conservative estimations of irradiation embrittlement of reactor pressure vessel steels for WWER-1000 lifetime prediction

2019 ◽  
Vol 15 (1) ◽  
pp. 246-257
Author(s):  
Nikolai Petrovich Anosov ◽  
Vladimir Nikolaevich Skorobogatykh ◽  
Lyubov’ Yur’yevna Gordyuk ◽  
Vasilii Anatol’evich Mikheev ◽  
Egor Vasil’yevich Pogorelov ◽  
...  

Purpose The purpose of this paper is to consider a procedure of water-water energetic reactor (WWER) reactor pressure vessel (RPV) lifetime prediction at the stages of design and lifetime extension using the standard irradiation embrittlement parameters as defined in regulatory documents. A comparison is made of the brittle fracture resistance (BFR) values evaluated using two criteria: shift in the critical brittleness temperature ΔTc or shift in the brittle-to-ductile transition temperature ΔTp and without shifts (Tc and Tp). Design/methodology/approach The radiation resistance was determined using the following three approaches: calculation based on standard values ΔTc and Tc0 or ΔTp and Tp0 (a level of excessive conservatism); calculation based on standard value ΔTc and actual value Tc0 or actual values ΔTp and Tp0 (the level of realistic conservatism); or calculation based on actual values of Tc and Tc0 or Tp and Tp0 (the level of actual conservatism). The BFR was evaluated based on the results of testing the specimens subjected to irradiation in research reactors as well as surveillance specimens subjected to irradiation immediately under operating conditions. Findings The excessive conservatism in determining the actual lifetime of nuclear reactor vessel materials can be eliminated by using the immediate values of critical brittleness temperature and ductile-to-brittle transition temperature. Originality/value Obtained results can be applied to extend WWER vessel operating time at the stages of designing and operation due to substantiated decrease in conservatism. And it will allow carrying out a statistical substantiated assessment of the resistance to brittle fracture of the RPV steels.

Author(s):  
Hisashi Takamizawa ◽  
Jinya Katsuyama ◽  
Yoosung Ha ◽  
Tohru Tobita ◽  
Yutaka Nishiyama ◽  
...  

Abstract The heat-affected zone (HAZ) of reactor pressure vessel (RPV) steels is known to show large scatter in Charpy impact properties because it has inhomogeneous microstructure due to thermal histories of multi-pass welding for butt-welded joints. The correlation between mechanical properties and microstructure such as grain size, phase-fraction, martensite-austenite constituent, on the characteristics of HAZ of un-irradiated materials was investigated. Neutron irradiation was conducted at Japanese Research Reactor −3 (JRR-3) operated by JAEA. The neutron irradiation susceptibility was evaluated based on post-irradiation examinations consisting of mechanical testing and microstructural analysis. In the experiments, typical RPV steel plate and their weldment were prepared. Simulated HAZ materials that have representative microstructures such as coarse-grain HAZ (CGHAZ) and fine-grain HAZ (FGHAZ) were also prepared based on the thermal histories calculated by finite element analysis. For un-irradiated materials, a part of simulated HAZ materials showed a higher reference temperature of the master curve method than that of the base metal (BM). The irradiation hardening of HAZ was almost the same or lower than that of the BM, and the shift of reference temperature for HAZ materials was comparable with that of BM.


Author(s):  
Romain Beaufils ◽  
Eric Meister ◽  
Emmanuel Ardillon

This work deals with the possibility of the life extension of nuclear power plants in France. The aim is to justify the resistance of the pressure vessel, which is non-replaceable. The brittle fracture deterministic integrity assessment of the nuclear Reactor Pressure Vessel (RPV) is based on the analysis of a flaw under the austenitic cladding of the RPV. The demonstration of the RPV resistance is controlled by the regulations. It is proposed here to use a probabilistic method by propagating uncertainties into the deterministic mechanical model in order to quantify conservatism of the deterministic method. The regulatory requirements must be respected and the purpose of the work presented here is thus to link the probabilistic result to the deterministic method.


Author(s):  
Yukio Tachibana ◽  
Shigeaki Nakagawa ◽  
Tatsuo Iyoku

The reactor pressure vessel (RPV) of the HTTR is 5.5 m in inside diameter, 13.2 m in inside height, and 122 mm and 160 mm in wall thickness of the body and the top head dome, respectively. Because the reactor inlet temperature of the HTTR is higher than that of LWRs, 2 1/4Cr-1Mo steel is chosen for the RPV material. Fluence of the RPV is estimated to be less than 1×1017 n/cm2 (E>1 MeV), and so irradiation embrittlement is presumed to be negligible, but temper embrittlement is not. For the purpose of reducing embrittlement, content of some elements is limited on 2 1/4 Cr-1 Mo steel for the RPV using embrittlement parameters, J-factor and X. In this paper design, fabrication procedure, and in-service inspection technique of the RPV for the HTTR are described.


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