scholarly journals A High-Efficiency Fully Convolutional Networks for Pixel-Wise Surface Defect Detection

IEEE Access ◽  
2019 ◽  
Vol 7 ◽  
pp. 15884-15893 ◽  
Author(s):  
Lingteng Qiu ◽  
Xiaojun Wu ◽  
Zhiyang Yu
Author(s):  
Tianchen Liu ◽  
Fan Zhu ◽  
Haoran Yu ◽  
Haisong Gu

Artificial Intelligence has played an increasingly important role in surface defect detection in recent years. At the same time, there are many challenges using deep learning for this area, such as the detection accuracy, shortage of data and, lack of knowledge of root cause of defects. To solve the problem of data shortage, we propose a taxonomy method called DataonomyTM to extend a meta defect datasets with a small number of samples for training defect classifiers. For the accuracy, we apply two latest deep neural network(DNN) architectures, Inception v3 and fully convolutional networks (FCN) so as not only to classify whether there are defects but also to make a pixel-wise prediction to inference the areas of defects. For those detected defects, we combine DNN with traditional AI methods to find root causes of detected defects. We use a generalized multi-image matting algorithm to extract common defects automatically. We apply this technology to identify defects that stem from systematic errors in the surface operation. Experimental results have shown great capability and versatility of our proposed methods.


2021 ◽  
Vol 70 ◽  
pp. 1-13
Author(s):  
Lisha Cui ◽  
Xiaoheng Jiang ◽  
Mingliang Xu ◽  
Wanqing Li ◽  
Pei Lv ◽  
...  

2021 ◽  
pp. 1-18
Author(s):  
Hui Liu ◽  
Boxia He ◽  
Yong He ◽  
Xiaotian Tao

The existing seal ring surface defect detection methods for aerospace applications have the problems of low detection efficiency, strong specificity, large fine-grained classification errors, and unstable detection results. Considering these problems, a fine-grained seal ring surface defect detection algorithm for aerospace applications is proposed. Based on analysis of the stacking process of standard convolution, heat maps of original pixels in the receptive field participating in the convolution operation are quantified and generated. According to the generated heat map, the feature extraction optimization method of convolution combinations with different dilation rates is proposed, and an efficient convolution feature extraction network containing three kinds of dilated convolutions is designed. Combined with the O-ring surface defect features, a multiscale defect detection network is designed. Before the head of multiscale classification and position regression, feature fusion tree modules are added to ensure the reuse and compression of the responsive features of different receptive fields on the same scale feature maps. Experimental results show that on the O-rings-3000 testing dataset, the mean condition accuracy of the proposed algorithm reaches 95.10% for 5 types of surface defects of aerospace O-rings. Compared with RefineDet, the mean condition accuracy of the proposed algorithm is only reduced by 1.79%, while the parameters and FLOPs are reduced by 35.29% and 64.90%, respectively. Moreover, the proposed algorithm has good adaptability to image blur and light changes caused by the cutting of imaging hardware, thus saving the cost.


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