Transient temperature field simulation based on ANSYS for oil-immersed smoothing reactor when repeatedly Commutation Failure

Author(s):  
Kai Zeng ◽  
Rui Ma ◽  
Haijing Yang ◽  
Yongchao Liang
2014 ◽  
Vol 941-944 ◽  
pp. 2420-2424 ◽  
Author(s):  
Jian Xiang Sun ◽  
Wei Jiang Xu

By using the Abaqus software, FEM calculation of the quenching process of non-standard component which has complex contour has been operated, the temperature field distribution which accompanies the quenching time has been obtained. The simulation process’s precision and efficiency is excellent, this method is applicable to the quenching technics’s improvement, and can offer the calculation basis to the analysis of the thermal stress field and residual stress. It can also provide the improving scheme for the intensity design of the coal winning machinery.


2021 ◽  
Author(s):  
Ninh The Nguyen ◽  
John H Chujutalli

Abstract FEA-based Gaussian density heat source models were developed to study the effect of convective and radiative heat sinks on the transient temperature field predicted by the available approximate analytical solution of the purely conduction-based Goldak’s heat source. A new complex 3D Gaussian heat source model, incorporating all three modes of heat transfer, i.e., conduction, convection and radiation, has been developed as an extension of the Goldak heat source. Its approximate transient analytical solutions for this 3-D moving heat source were derived and numerically benchmarked with the available measured temperature & weld pool geometry data by Matlab programming with ~5 to 6 times faster than FEA-based simulation. The new complex 3D Gaussian heat source model and its approximate solution could significantly reduce the computing time in generating the transient temperature field and become an efficient alternative to extensive FEA-based simulations of heating sequences, where virtual optimisation of a melting heat source (i.e. used in welding, heating, cutting or other advanced manufacturing processes) is desirable for characterisation of material behaviour in microstructure evolution, melted pool, microhardness, residual stress and distortions.


2014 ◽  
Vol 6 ◽  
pp. 217584 ◽  
Author(s):  
J. Schilp ◽  
C. Seidel ◽  
H. Krauss ◽  
J. Weirather

Process monitoring and modelling can contribute to fostering the industrial relevance of additive manufacturing. Process related temperature gradients and thermal inhomogeneities cause residual stresses, and distortions and influence the microstructure. Variations in wall thickness can cause heat accumulations. These occur predominantly in filigree part areas and can be detected by utilizing off-axis thermographic monitoring during the manufacturing process. In addition, numerical simulation models on the scale of whole parts can enable an analysis of temperature fields upstream to the build process. In a microscale domain, modelling of several exposed single hatches allows temperature investigations at a high spatial and temporal resolution. Within this paper, FEM-based micro- and macroscale modelling approaches as well as an experimental setup for thermographic monitoring are introduced. By discussing and comparing experimental data with simulation results in terms of temperature distributions both the potential of numerical approaches and the complexity of determining suitable computation time efficient process models are demonstrated. This paper contributes to the vision of adjusting the transient temperature field during manufacturing in order to improve the resulting part's quality by simulation based process design upstream to the build process and the inline process monitoring.


2012 ◽  
Vol 538-541 ◽  
pp. 1837-1842 ◽  
Author(s):  
Long Zhi Zhao ◽  
Zi Wang ◽  
Xin Yan Jiang ◽  
Jian Zhang ◽  
Ming Juan Zhao

According to the characteristics of laser melt injection, a numerical model for a simplified 3D transient temperature field in molten pool was established using FLUENT software in this paper. In the model, many factors were considered such as liquid metal turbulence, latent heat of phase transformation and material thermo physical properties depending on temperature. The results show that the model can be developed well by FLUENT software. And the results also show that the driving force of the liquid metal flow mechanism.


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