Experimental Analysis of Combustion and Environmental Performance of Wood Pellets in an Industrial Heating Boiler

Author(s):  
V.K. Lyubov ◽  
A.N. Popov ◽  
E.I. Popova
Author(s):  
Victor K. Lyubov ◽  
◽  
Aleksandr M. Vladimirov ◽  

In advanced countries, the dramatic impact of greenhouse gases on the global climate is reduced by replacing fossil fuels with biofuels. This method is being actively encouraged. However, by-products of logging, processing and conversion of wood are classified as difficult to burn fuels due to their high moisture content, low energy density and extremely heterogeneous granulometric composition. A promising direction to increase the energy density and transportability of the timber industry by-products is their granulation. Wood pellet fuel burning in heat-generating plants results in significant increase in their energy and environmental performance. The purpose of the paper is an experimental and calculation study of the energy and environmental performance of 4 MW hot water boilers produced by Polytechnik Luft- und Feuerungstechnik GmbH in the process of burning pine and spruce wood pellets obtained from by-products woodworking. When performing studies, the components of the boiler’s heat balance, gas release, and particulate emissions were determined. Numerical modeling of thermochemical and aerodynamic processes taking place in the boiler combustion chamber was carried out by using the Ansys Fluent three-dimensional simulation software. Together with industrial-operational tests it showed the possibility to reduce the total share of flue gas recirculation into combustion chambers of boiler units to values not exceeding 0.45, in providing an acceptable temperature of combustion products at the combustion chamber outlet and maintaining minimum emissions of carbon and nitrogen monoxides. At the same time, the share of gases fed by recirculation smoke exhausters to the over-bed area of the burner should have higher values than under the reciprocating grates of boilers. Guidelines for comprehensive improvement of wood pellet combustion efficiency in combustion chamber of 4 MW hot water boilers have been developed and implemented. The priorities are: using the air passed through the cooling channels of the setting as secondary air; reducing the rarefaction in the combustion chambers to 30–70 Pa; optimizing the ratio of primary and secondary air, herewith, the share of primary air in the total flow should be 0.26–0.35. Implementation of the developed guidelines allowed to increase the boiler gross efficiency by 0.5–1.8 %, to reduce the aerodynamic resistance of the gas path by 15–20 % and to ensure consistently low emissions of carbon and nitrogen monoxides and soot particles. When designing boiler units for burning wood pellet fuel it is advisable to place heating surfaces in the combustion chamber, included in the circulation circuit of the boiler. This will increase the efficiency and life cycle of the boiler unit.


2018 ◽  
Vol 22 (7) ◽  
pp. 33-39
Author(s):  
V.K. Lyubov

In the technological cycle of enterprises of the forestry complex, a significant amount of wood waste is generated, but due to their high humidity, low energy density and heterogeneous granulometric composition, they refer to difficulty combustible fuels. The perspective direction of their enrichment is granulation. The results of comprehensive study of the energy and environmental performance of industrial lines of granulation of byproducts of sow mill production are presented. The change in thermomechanical characteristics and the fractional composition of wood material in the process of granulation investigated. The components of the heat balance and emissions of gas release are determined. To determine the heat loss to the environment, an elaborated technology based on the application of a relative method supplemented with a television survey. Recommendations for improving the energy-ecological performance of granulation lines are presented.


2022 ◽  
Vol 1211 (1) ◽  
pp. 012006
Author(s):  
V K Lyubov ◽  
A V Malkov ◽  
P D Alekseev

Abstract A promising trend for upgrading wastes from timber cutting, processing and treatment is their granulation. It allows to increase their specific heats of combustion by 2.5– 3.5 times and their portability characteristics by 3–4 times, to reduce transportation costs by 6– 10 times and to improve all the operations stages. The construction and commissioning of boiler facilities operating on refined biofuel made it possible to form a stable domestic market for wood pellets. However, 0.5 – 1.5 MW nominal capacity hot water boilers equipped with furnaces and profiled burners at the bottom, in cold seasons had fast accumulation of focal residues deposits in the burners and on the furnace chambers lining. The process was complicated by these deposits hardening due to their melting and sintering. These circumstances cause a decrease in the energy and environmental performance of heat-generating installations and their reliability, and also leads to the unplanned shutdowns to clean the boiler furnaces. To find out the reasons for these negative phenomena and to develop recommendations for their elimination, a set of research operations was carried out with wood pellets shipped by the manufacturer and supplied to the burners of the boilers under the analyses; with focal residues accumulated in the burners and on the lining of the furnace chambers; as well as an analysis of the heat generating facilities operation modes. The studies carried out made it possible to identify the main factors that caused these negative phenomena and to develop the recommendations for their elimination.


Energy ◽  
2016 ◽  
Vol 103 ◽  
pp. 469-480 ◽  
Author(s):  
Andrea Laschi ◽  
Enrico Marchi ◽  
Sara González-García

Forests ◽  
2017 ◽  
Vol 8 (9) ◽  
pp. 352 ◽  
Author(s):  
Alejandro Padilla-Rivera ◽  
Julie Barrette ◽  
Pierre Blanchet ◽  
Evelyne Thiffault

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