High technical and economic efficiency of the use of bimetals in chemical, oil, transport and energy engineering and other industries is described. The urgency of creating high-performance continuous processes for the production of bimetallic strips is substantiated. The authors have established the main technological tasks for development of the processes of obtaining bimetal of wide class. The paper describes resource-saving production technology of three-layer bimetals alloyed steel – constructional steel – alloyed steel at the unit of combined process of continuous casting and deformation. Possibilities of the proposed technology are outlined from the standpoint of improving the quality of bimetallic strips. The initial data are given to determine the temperature change over time of the main steel strip as it passes through the molten metal of the alloyed steel. The equations are given for non-stationary heat conduction, initial and boundary conditions for determining the temperature fields of main strip and cladding layer when obtaining a three-layer bimetallic strip on the unit of a combined process of continuous casting and deformation. The values of density, thermal conductivity and heat capacity for steel St3 were determined in a given temperature range. A procedure is described for calculating temperatures in the ANSYS package by solving a non-stationary heat conduction problem in a flat formulation by the finite element method. The authors have described the geometric model for calculating the temperature of strip and molten metal of the cladding layer. Values of the coefficient of heat transfer between the main strip and molten metal of the cladding layers of bimetallic strip are given adopted for calculation. Characteristic points are indicated in the model for calculating the temperatures of main strip and molten metal of the cladding layer. The graphs show temporal changes in these temperatures at production of a three-layer bimetallic strip on the unit of combined process of continuous casting and deformation. Calculated data on the time variation of temperature of main strip and molten metal of the cladding layer at characteristic points are given for different values of the contact heat transfer coefficient.
Design of nozzle for steel continuous casting system based on flow analysis I -Tundish(TD) upper nozzle-
