Formulation of the size and position of spiral cooling channel in plastic injection mold based on Fluent simulation results

Author(s):  
Ir Fauzun ◽  
M. Hamdi ◽  
A.E. Tontowi ◽  
T. Ariga
Author(s):  
Tae-Il Seo ◽  
Byeong-Uk Song ◽  
Jeong-Won Lee

A hot runner system can provide many advantages to plastic injection mold engineers for improving product quality. In edge gate systems in particular, the gate traces can appear on the side of products rather than the top. However, it is difficult to establish hot runner systems using edge gates because of their structural differences from conventional gate systems. This article presents the entire process of preparing a 48-cavity plastic injection molding system with edge gates. This process consists of 48-cavity injection mold design, structural analysis, verification of design plans, filling analysis of multi-cavity, cooling channel design on the basis of cooling analysis, fabrication of the mold system, and test injection. All presented computer-aided engineering analyses were conducted using ANSYS and MoldFlow.


2012 ◽  
Vol 630 ◽  
pp. 163-166
Author(s):  
Shan Li ◽  
Liang Xu ◽  
Yu Qi Wang

On the platform of the UG Software’s CAD/MoldWizard/CAM components, the whole process of design and NC manufacturing of the plastic injection mold of a hair dryer’s shell was completed. The CAD/CAM process of the plastic injection mold was introduced by the practical application. The large advantage of the UG platform over the traditional method in the field of plastic injection molds’ design and manufacturing was reflected. The plastic injection molds’ design and manufacturing is a great challenge to the traditional design and manufacturing method, and the UG solutions can promote mold manufacturers’ ability of design and manufacturing remarkably.


2015 ◽  
Vol 713-715 ◽  
pp. 39-42 ◽  
Author(s):  
Xiao Yang Lu ◽  
Xin Guang Li ◽  
Jin Ming Liu ◽  
Xiao Li Lu ◽  
Hong Liang Zhu ◽  
...  

According to the FLUENT simulation results of the 90°elbow pipe fluid flow condition, the influence of the pressure distribution about the variation of the flow parameters (v、P0 、ρ) and the geometric parameters (R、d、k=R/d、α、β) is analyzed. By using the dimensionless analysis method, on the basis of the influence of the 32 set of parameter variations on the elbow pipe wall pressure distribution regularity, the pressure qualitative function is established including the geometric parameters and the flow parameters. Through the 155 kinds of the FLUENT simulation results, the fitting software 1stOpt is used to verify the internal pressure model above and fit the undetermined coefficients. The verification shows that the model is of a higher calculation precision and the relative error isn’t exceeding 0.003%. It provides a theoretical basis to check the strength of the bend and design the pipeline with high pressure and speed.


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