Optimal Kinematic Calibration of Parallel Manipulators With Pseudoerror Theory and Cooperative Coevolutionary Network

2012 ◽  
Vol 59 (8) ◽  
pp. 3221-3231 ◽  
Author(s):  
Dan Zhang ◽  
Zhen Gao
Author(s):  
Abdul Rauf ◽  
Sung-Gaun Kim ◽  
Jeha Ryu

Kinematic calibration is a process that estimates the actual values of geometric parameters to minimize the error in absolute positioning. Measuring all the components of Cartesian posture assure identification of all parameters. However, measuring all components, particularly the orientation, can be difficult and expensive. On the other hand, with partial pose measurements, experimental procedure is simpler. However, all parameters may not be identifiable. This paper proposes a new device that can be used to identify all kinematic parameters with partial pose measurements. Study is performed for a 6 DOF (degree-of-freedom) fully parallel Hexa Slide manipulator. The device, however, is general and can be used for other parallel manipulators. The proposed device consists of a link with U joints on both sides and is equipped with a rotary sensor and a biaxial inclinometer. When attached between the base and the mobile platform, the device restricts the end-effector’s motion to 5 DOF and measures two position components and one rotation component of the end-effector. Numerical analyses of the identification Jacobian reveal that all parameters are identifiable. Computer simulations show that the identification is robust for the errors in the initial guess and the measurement noise. Intrinsic inaccuracies of the device can significantly deteriorate the calibration results. A measurement procedure is proposed and cost functions are discussed to prevent propagation of the inaccuracies to the calibration results.


2011 ◽  
Vol 3 (2) ◽  
Author(s):  
Haitao Liu ◽  
Tian Huang ◽  
Derek G. Chetwynd

This paper presents a general and systematic approach for geometric error modeling of lower mobility manipulators. The approach can be implemented in three steps: (1) development of a linear map between the pose error twist and source errors within an individual limb using the homogeneous transformation matrix method; (2) formulation of a linear map between the pose error twist and the joint error intensities of a lower mobility parallel manipulator; and (3) combination of these two models. The merit of this approach lies in that it enables the source errors affecting the compensatable and uncompensatable pose accuracy of the platform to be explicitly separated, thereby providing designers and/or field engineers with an informative guideline for the accuracy improvement achievable by suitable measures, i.e., component tolerancing in design, manufacturing and assembly processes, and kinematic calibration. Three typical and well-known parallel manipulators are taken as examples to illustrate the generality and effectiveness of this approach.


Author(s):  
Lingyu Kong ◽  
Genliang Chen ◽  
Zhuang Zhang ◽  
Anhuan Xie ◽  
Hao Wang ◽  
...  

Abstract Kinematic error model plays an important role in improving the positioning accuracy of robot manipulators by kinematic calibration. In order to get a better calibration result, the error model should satisfy complete, minimal and continuous criteria. In order to meet the complete requirement, the multi degree-of-freedom (DOF) joints, such as universal or spherical joint in parallel robots, have to be regarded as serial chains formed by multiple independent single DOF joints, such that the manufacturing errors of these joints can be considered. However, several previous work found that these manufacturing errors for some parallel manipulators have little effect on the accuracy improvement. Besides, considering these kind of errors will cause the kinematics to be much more complicated. Therefore, under the assumptions of perfectly manufactured universal, spherical and cylinder joints, a complete, minimal and continuous (CMC) error model is presented in this paper. The identifiability of the kinematic errors of these multi-DOF joints are analytically analyzed. In order to verify the correctness and effectiveness of the proposed method, a numerical simulation of kinematic calibration is conducted on a 6-UPS parallel manipulator. The calibration result is also compared to the one derived from the error model with 138 error parameters. Since the error model and calibration methods are described uniformly, it can be applied to most parallel manipulators.


Robotica ◽  
2019 ◽  
Vol 37 (5) ◽  
pp. 837-850
Author(s):  
Genliang Chen ◽  
Lingyu Kong ◽  
Qinchuan Li ◽  
Hao Wang

SummaryKinematic calibration plays an important role in the improvement of positioning accuracy for parallel manipulators. Based on the specific geometric constraints of limbs, this paper presents a new kinematic parameter identification method for the widely studied 3-PRS parallel manipulator. In the proposed calibration method, the planes where the PRS limbs exactly located are identified firstly as the geometric characteristics of the studied parallel manipulator. Then, the limbs can be considered as planar PR mechanisms whose kinematic parameters can be determined conveniently according to the limb planes identified in the first step. The main merit of the proposed calibration method is that the system error model which relates the manipulator’s kinematic errors to the output ones is not required for kinematic parameter identification. Instead, only two simple geometric problems need to be established for identification, which can be solved readily using gradient-based searching algorithms. Hence, another advantage of the proposed method is that parameter identification of the manipulator’s limbs can be accomplished individually without interactive impact on each other. In order to validate the effectiveness and efficiency of the proposed method, calibration experiments are conducted on an apparatus of the studied 3-PRS parallel manipulator. The results show that using the proposed two-step calibration method, the kinematic parameters can be identified quickly by means of gradient searching algorithm (converge within five iterations for both steps). The positioning accuracy of the studied 3-PRS parallel manipulator has been significantly improved by compensation according to the identified parameters. The mean position and orientation errors at the validation configurations have been reduced to 1.56 × 10−4 m and 1.13 × 10−3 rad, respectively. Further, the proposed two-step kinematic calibration method can be extended to other limited-degree-of-freedom parallel manipulators, if proper geometric constraints can be characterized for their kinematic limbs.


2018 ◽  
Vol 121 ◽  
pp. 844-856 ◽  
Author(s):  
Genliang Chen ◽  
Lingyu Kong ◽  
Qinchuan Li ◽  
Hao Wang ◽  
Zhongqin Lin

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