Fretting fatigue life assessment of overhead conductors using a clamp/conductor numerical model and biaxial fretting fatigue tests on individual wires

Author(s):  
Amine Omrani ◽  
Sebastien Langlois ◽  
Pierre Van Dyke ◽  
Sebastien Lalonde ◽  
Sasan Sattarpanah Karganroudi ◽  
...  
Materials ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 423 ◽  
Author(s):  
Michał Böhm ◽  
Mateusz Kowalski ◽  
Adam Niesłony

The paper presents experimental static and fatigue tests results under random loading conditions for the bending of 0H18N9 steel. The experimental results were used in performing calculations, according to the theoretical assumptions of the spectral method of fatigue life assessment, including elastoplastic deformations. The presented solution extends the use of the spectral method for material fatigue life assessment, in terms of loading conditions, above Hooke’s law theorem. The work includes computational verification of the proposal to extend the applicability of the spectral method of determining fatigue life for the range of elastoplastic deformations. One of the aims of the proposed modification was to supplement the stress amplitudes used to calculate the probability density function of the power spectral density of the signal with correction, due to the plastic deformation and its use for notched elements. The authors have tested the method using four of the most popular probability density functions used in commercial software. The obtained results of comparisons between the experimental and calculation results show that the proposed algorithm, tested using the Dirlik, Benasciutti–Tovo, Lalanne, and Zhao–Baker models, does not overestimate fatigue life, which means that the calculations are on the safe side. The obtained results prove that the elastoplastic deformations can be applied within the frequency domain for fatigue life calculations.


2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Xiangwei Li ◽  
Ji Fang ◽  
Xiaoli Guan

AbstractWith the popularization of friction stir welding (FSW), 5083-H321 and 6061-T6 aluminum alloy materials are widely used during the FSW process. In this study, the fatigue life of friction stir welding with two materials, i.e., 5083-H321 and 6061-T6 aluminum alloy, are studied. Fatigue tests were carried out on the base metal of these two materials as well as on the butt joints and overlapping FSW samples. The principle of the equivalent structural stress method is used to analyze the FSW test data of these two materials. The fatigue resistances of these two materials were compared and a unified principal S–N curve equation was fitted. Two key parameters of the unified principal S–N curve obtained by fitting, Cd is 4222.5, and h is 0.2693. A new method for an FSW fatigue life assessment was developed in this study and can be used to calculate the fatigue life of different welding forms with a single S–N curve. Two main fatigue tests of bending and tension were used to verify the unified principal S–N curve equation. The results show that the fatigue life calculated by the unified mean 50% master S–N curve parameters are the closest to the fatigue test results. The reliability, practicability, and generality of the master S–N curve fitting parameters were verified using the test data. The unified principal S–N curve acquired in this study can not only be used in aluminum alloy materials but can also be applied to other materials.


Author(s):  
M.-H. Herman Shen ◽  
Sajedur Akanda ◽  
Xia Liu ◽  
Peng Wang

In this investigation, we have applied an integrated experimental-analytical framework for fatigue life assessment and prediction of a thick-wall component of a high-pressure (HP) steam turbine. Emphasis is placed on the development of an effective experimental and analytical procedure for life characterization on the basis of low cycle and high cycle fatigue (LCF/HCF) in order to improve the safety, reliability, and affordability of real world steam turbine operations. Stress-control constant amplitude fully reversed fatigue tests were performed in room temperature and 500°C to serve two purposes: (a) to obtain experimental stress-life (S-N) curves and (b) to assess the values of the parameters of the energy-based framework to predict the fatigue life. The experimental and the predicted S-N curves are compared with each other in case of both the room and the elevated temperature to examine the soundness of the present energy-based model to predict fatigue life. The present lifing model was found to be able to predict both the room and elevated temperature LCF/HCF life of the thick-wall component with excellent accuracy. Furthermore, the elevated temperature fatigue life is found to be lower than the room temperature fatigue life due to the lower fatigue toughness at elevated temperature.


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