Effect of forging process on high cycle and very high cycle fatigue properties of TC4 titanium alloy under three‐point bending

Author(s):  
Bohan Wang ◽  
Li Cheng ◽  
Wenbin Cui ◽  
Xuan Chen ◽  
Changkai Wang ◽  
...  
Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5329
Author(s):  
Bohan Wang ◽  
Li Cheng ◽  
Dongchun Li

Ultrasonic fatigue tests of TC4 titanium alloy equiaxed I, II and bimodal I, II obtained by different forging processes were carried out in the range from 105 to 109 cycles using 20 kHz three-point bending. The results showed that the S-N curves had different shapes, there was no traditional fatigue limit, and the bimodal I had the best comprehensive fatigue performance. The fracture morphology was analyzed by SEM, and it was found that the fatigue cracks originated from the surface or subsurface facets, showing a transgranular quasi-cleavage fracture mechanism. EDS analysis showed that the facets were formed by the cleavage of primary α grains, and the fatigue cracks originated from the primary α grain preferred textures, rather than the primary α grain clusters. From the microstructure perspective, the reasons for better equiaxed high-cycle-fatigue properties and better bimodal ultra-high-cycle-fatigue properties were analyzed. The bimodal I fatigue life prediction based on energy was also completed, and the prediction curve was basically consistent with the experimental data.


2016 ◽  
Vol 725 ◽  
pp. 366-371 ◽  
Author(s):  
Reo Kasahara ◽  
Masato Nishikawa ◽  
Yoshinobu Shimamura ◽  
Keiichiro Tohgo ◽  
Tomoyuki Fujii

β-titanium alloy has been developed recently because β-titanium alloy has better cold workability, proof stress, and tensile strength. In order to use β-titanium alloy for automobile parts subject to cyclic loading, very high cycle fatigue properties of β-titanium alloy should be investigated. In this study, very high cycle fatigue properties of β-titanium alloy Ti-22V-4Al were evaluated by using an ultrasonic fatigue testing method, which allows us to reduce a fatigue testing period to 1/100 − 1/1000 of that by using conventional testing methods. An S-N diagram and fracture morphology of Ti-22V-4Al in the very high cycle region were investigated. Fatigue failure was observed and subsurface fracture occurred in the very high cycle region.


2016 ◽  
Vol 25 (3) ◽  
pp. 1085-1093 ◽  
Author(s):  
Shengbo Jiao ◽  
Chao Gao ◽  
Li Cheng ◽  
Xiaowei Li ◽  
Yu Feng

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2245
Author(s):  
Michael Fitzka ◽  
Bernd M. Schönbauer ◽  
Robert K. Rhein ◽  
Niloofar Sanaei ◽  
Shahab Zekriardehani ◽  
...  

Ultrasonic fatigue testing is an increasingly used method to study the high cycle fatigue (HCF) and very high cycle fatigue (VHCF) properties of materials. Specimens are cycled at an ultrasonic frequency, which leads to a drastic reduction of testing times. This work focused on summarising the current understanding, based on literature data and original work, whether and how fatigue properties measured with ultrasonic and conventional equipment are comparable. Aluminium alloys are not strain-rate sensitive. A weaker influence of air humidity at ultrasonic frequencies may lead to prolonged lifetimes in some alloys, and tests in high humidity or distilled water can better approximate environmental conditions at low frequencies. High-strength steels are insensitive to the cycling frequency. Strain rate sensitivity of ferrite causes prolonged lifetimes in those steels that show crack initiation in the ferritic phase. Austenitic stainless steels are less prone to frequency effects. Fatigue properties of titanium alloys and nickel alloys are insensitive to testing frequency. Limited data for magnesium alloys and graphite suggest no frequency influence. Ultrasonic fatigue tests of a glass fibre-reinforced polymer delivered comparable lifetimes to servo-hydraulic tests, suggesting that high-frequency testing is, in principle, applicable to fibre-reinforced polymer composites. The use of equipment with closed-loop control of vibration amplitude and resonance frequency is strongly advised since this guarantees high accuracy and reproducibility of ultrasonic tests. Pulsed loading and appropriate cooling serve to avoid specimen heating.


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