Evaluation of Very High Cycle Fatigue Properties of β-Titanium Alloy by Using an Ultrasonic Tensile-Compressive Fatigue Testing Machine

2016 ◽  
Vol 725 ◽  
pp. 366-371 ◽  
Author(s):  
Reo Kasahara ◽  
Masato Nishikawa ◽  
Yoshinobu Shimamura ◽  
Keiichiro Tohgo ◽  
Tomoyuki Fujii

β-titanium alloy has been developed recently because β-titanium alloy has better cold workability, proof stress, and tensile strength. In order to use β-titanium alloy for automobile parts subject to cyclic loading, very high cycle fatigue properties of β-titanium alloy should be investigated. In this study, very high cycle fatigue properties of β-titanium alloy Ti-22V-4Al were evaluated by using an ultrasonic fatigue testing method, which allows us to reduce a fatigue testing period to 1/100 − 1/1000 of that by using conventional testing methods. An S-N diagram and fracture morphology of Ti-22V-4Al in the very high cycle region were investigated. Fatigue failure was observed and subsurface fracture occurred in the very high cycle region.

2014 ◽  
Vol 891-892 ◽  
pp. 536-541 ◽  
Author(s):  
Zhi Hong Xiong ◽  
Masatoshi Futakawa ◽  
Takashi Naoe ◽  
Katsuhiro Maekawa

Very high cycle fatigue degradation of type 316L austenitic stainless steel, which is used as the structural material of neutron spallation sources under intensive neutron irradiation environment, is investigated by using an ultrasonic fatigue testing machine. The strain rate imposed on the structure of neutron spallation source is almost equivalent to that produced in the testing machine. The temperature on the surface was controlled by the air-cooling. The effect of strain rate on the fatigue strength is recognized to increase the fatigue limit.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2245
Author(s):  
Michael Fitzka ◽  
Bernd M. Schönbauer ◽  
Robert K. Rhein ◽  
Niloofar Sanaei ◽  
Shahab Zekriardehani ◽  
...  

Ultrasonic fatigue testing is an increasingly used method to study the high cycle fatigue (HCF) and very high cycle fatigue (VHCF) properties of materials. Specimens are cycled at an ultrasonic frequency, which leads to a drastic reduction of testing times. This work focused on summarising the current understanding, based on literature data and original work, whether and how fatigue properties measured with ultrasonic and conventional equipment are comparable. Aluminium alloys are not strain-rate sensitive. A weaker influence of air humidity at ultrasonic frequencies may lead to prolonged lifetimes in some alloys, and tests in high humidity or distilled water can better approximate environmental conditions at low frequencies. High-strength steels are insensitive to the cycling frequency. Strain rate sensitivity of ferrite causes prolonged lifetimes in those steels that show crack initiation in the ferritic phase. Austenitic stainless steels are less prone to frequency effects. Fatigue properties of titanium alloys and nickel alloys are insensitive to testing frequency. Limited data for magnesium alloys and graphite suggest no frequency influence. Ultrasonic fatigue tests of a glass fibre-reinforced polymer delivered comparable lifetimes to servo-hydraulic tests, suggesting that high-frequency testing is, in principle, applicable to fibre-reinforced polymer composites. The use of equipment with closed-loop control of vibration amplitude and resonance frequency is strongly advised since this guarantees high accuracy and reproducibility of ultrasonic tests. Pulsed loading and appropriate cooling serve to avoid specimen heating.


Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1200
Author(s):  
Ashutosh Sharma ◽  
Min Chul Oh ◽  
Byungmin Ahn

We reviewed the research and developments in the field of fatigue failure, focusing on very-high cycle fatigue (VHCF) of metals, alloys, and steels. We also discussed ultrasonic fatigue testing, historical relevance, major testing principles, and equipment. The VHCF behavior of Al, Mg, Ni, Ti, and various types of steels were analyzed. Furthermore, we highlighted the major defects, crack initiation sites, fatigue models, and simulation studies to understand the crack development in VHCF regimes. Finally, we reviewed the details regarding various issues and challenges in the field of VHCF for engineering metals and identified future directions in this area.


Coatings ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 1244
Author(s):  
Pengfei Wang ◽  
Weiqiang Wang ◽  
Ming Zhang ◽  
Qiwen Zhou ◽  
Zengliang Gao

The effects of specimen size and welded joints on the very high cycle fatigue properties of compressor blade steel KMN-I were studied by ultrasonic fatigue testing. It was found that the S-N curve of large specimens had a slow decline above 107 cycles, and fatigue failure still occurred in the very high cycle regime (>107 cycles), while the very high cycle fatigue characteristics of welded specimens was less obvious, and the fatigue limit was observed. Metallographic observation and SEM analysis were carried out on the fracture of the specimens. The results showed that surface fractures were mostly observed in the large specimens, and only a small number of cracks initiated from non-metallic inclusions above 107 cycles. The cracks of welded specimens initiated from the surface below 107 cycles and initiated from the internal matrix above 107 cycles. In addition, the formation mechanism of GBF (granular bright facet) was analyzed by the “dispersive decohesion of spherical carbide” theory, and the fatigue strength and fatigue life were predicted, which was consistent with the experimental results.


Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1682
Author(s):  
Alexander Schmiedel ◽  
Christina Burkhardt ◽  
Sebastian Henkel ◽  
Anja Weidner ◽  
Horst Biermann

The fatigue lives of additively manufactured (AM) Inconel 718 (IN718) produced by selective electron beam melting and conventional wrought material as reference conditions were studied in the very high cycle fatigue regime under fully reversed loading (R = −1) at the elevated temperature of 873 K using an ultrasonic fatigue testing system. The fatigue lives of the AM material were significantly reduced compared to the wrought material, which is discussed in relation to the microstructure and a fractographical analysis. The additively manufactured material showed large columnar grains with a favoured orientation to the building direction and porosity, whereas the wrought material showed a fine-grained structure with no significant texture, but had Nb- and Ti-rich non-metallic inclusions. Crystallographic crack initiation as well as crack initiation from the surface or internal defects were observed for the AM and the wrought IN718, respectively.


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