Estimation of Steady-State Creep Behavior of Al2O3/YAG Eutectic Composite by Image-Based Finite Element Analysis

2003 ◽  
Vol 125 (3) ◽  
pp. 277-282 ◽  
Author(s):  
Noriyuki Miyazaki ◽  
Toru Ikeda ◽  
Toshihiro Komura

Al 2 O 3 / YAG eutectic composite has been developed for a structural material used in ultra high temperature environments over 1500°C such as a gasturbine. Creep behavior is one of the important material properties in ultra high temperature materials. In the present study, we propose an image-based finite element analysis for estimating the steady state creep behavior of the Al2O3/YAG eutectic composite. In the image-based finite element analysis, microstructure of the material taken by a SEM is modeled into a finite element mesh using a software for image process. Then finite element creep analyses are carried out to obtain the steady state creep behavior of the Al2O3/YAG eutectic composite by using steady state creep constitutive equations for both Al2O3 single crystal and YAG single crystal. The results of steady state creep behavior obtained from the image-based finite element analysis are compared with the experimental results. It is found that the steady state creep behavior of the Al2O3/YAG eutectic composite is accurately estimated by the image-based finite element analysis. Furthermore, we examine the effect of volume fractions of the constituents on the steady state creep behavior of the Al2O3/YAG eutectic composite.

Author(s):  
Brian Rose ◽  
James Widrig

High temperature piping systems and associated components, elbows and bellows in particular, are vulnerable to damage from creep. The creep behavior of the system is simulated using finite element analysis (FEA). Material behavior and damage is characterized using the MPC Omega law, which captures creep embrittlement. Elbow elements provide rapid yet accurate modeling of pinching of piping, which consumes a major portion of the creep life. The simulation is used to estimate the remaining life of the piping system, evaluate the adequacy of existing bellows and spring can supports and explore remediation options.


1999 ◽  
Vol 122 (1) ◽  
pp. 22-26 ◽  
Author(s):  
M. Law ◽  
W. Payten ◽  
K. Snowden

Modeling of welded joints under creep conditions with finite element analysis was undertaken using the theta projection method. The results were compared to modeling based on a simple Norton law. Theta projection data extends the accuracy and predictive capability of finite element modeling of critical structures operating at high temperature and pressure. In some cases analyzed, it was found that the results diverged from those gained using a Norton law creep model. [S0094-9930(00)00601-6]


1991 ◽  
Vol 58 (3) ◽  
pp. 820-824 ◽  
Author(s):  
A. Bogobowicz ◽  
L. Rothenburg ◽  
M. B. Dusseault

A semi-analytical solution for plane velocity fields describing steady-state incompressible flow of nonlinearly viscous fluid into an elliptical opening is presented. The flow is driven by hydrostatic pressure applied at infinity. The solution is obtained by minimizing the rate of energy dissipation on a sufficiently flexible incompressible velocity field in elliptical coordinates. The medium is described by a power creep law and solutions are obtained for a range of exponents and ellipse eccentricites. The obtained solutions compare favorably with results of finite element analysis.


Author(s):  
Oscar O. Rodriguez ◽  
Arturo A. Fuentes ◽  
Constantine Tarawneh ◽  
Robert E. Jones

Thermoplastic elastomers (TPE’s) are increasingly being used in rail service in load damping applications. They are superior to traditional elastomers primarily in their ease of fabrication. Like traditional elastomers they offer benefits including reduction in noise emissions and improved wear resistance in metal components that are in contact with such parts in the railcar suspension system. However, viscoelastic materials, such as the railroad bearing thermoplastic elastomer suspension element (or elastomeric pad), are known to develop self-heating (hysteresis) under cyclic loading, which can lead to undesirable consequences. Quantifying the hysteresis heating of the pad during operation is therefore essential to predict its dynamic response and structural integrity, as well as, to predict and understand the heat transfer paths from bearings into the truck assembly and other contacting components. This study investigates the internal heat generation in the suspension pad and its impact on the complete bearing assembly dynamics and thermal profile. Specifically, this paper presents an experimentally validated finite element thermal model of the elastomeric pad and its internal heat generation. The steady-state and transient-state temperature profiles produced by hysteresis heating of the elastomer pad are developed through a series of experiments and finite element analysis. The hysteresis heating is induced by the internal heat generation, which is a function of the loss modulus, strain, and frequency. Based on previous experimental studies, estimations of internally generated heat were obtained. The calculations show that the internal heat generation is impacted by temperature and frequency. At higher frequencies, the internally generated heat is significantly greater compared to lower frequencies, and at higher temperatures, the internally generated heat is significantly less compared to lower temperatures. However, during service operation, exposure of the suspension pad to higher loading frequencies above 10 Hz is less likely to occur. Therefore, internal heat generation values that have a significant impact on the suspension pad steady-state temperature are less likely to be reached. The commercial software package ALGOR 20.3TM is used to conduct the thermal finite element analysis. Different internal heating scenarios are simulated with the purpose of obtaining the bearing suspension element temperature distribution during normal and abnormal conditions. The results presented in this paper can be used in the future to acquire temperature distribution maps of complete bearing assemblies in service conditions and enable a refined model for the evolution of bearing temperature during operation.


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