Comparison between 3D-reconstruction optical methods applied to bulge-tests through a feed-forward neural network

The mechanical behaviour of rubber-like materials can be investigated through numerous techniques that differ from each other in costs, execution times and parameters described. Bulge test method proved helpful for hyperelastic membranes under plane and equibiaxial stress state. In the present study, bulge tests in force control were carried out on SBR 20% CB-filled specimens. 3D reconstructions of the dome were achieved through two different stereoscopic techniques, the epipolar geometry and the Digital Image Correlation. Through a Feed-Forward Neural Network (FFNN), these reconstructions were compared with the measurements by a laser triangulation sensor taken as reference. 3D-DIC reconstruction was found to be more accurate. Indeed, bias errors of the 3D-DIC and epipolar techniques with respect to the relative reference values, under creep condition, were 0.53 mm and 0.87 mm, respectively.<br /><br />

Microstructural Evolution of 9CrMoW Weld Metal in a Multiple-Pass Weld

9CrMoW steel tubes were welded in multiple passes by gas-tungsten arc welding. The reheated microstructures in the Gr. 92 weld metal (WM) of a multiple-pass weld were simulated with an infrared heating system. Simulated specimens after tempering at 760 °C/2 h were subjected to constant load creep tests either at 630 °C/120 MPa or 660 °C/80 MPa. The simulated specimens were designated as the over-tempered (OT, below AC1, i.e., WT-820T) and partially transformed (PT, below AC3, i.e., WT-890T) samples. The transmission electron microscope (TEM) micrographs demonstrated that the tempered WM (WT) displayed coarse martensite packets with carbides along the lath and grain boundaries. Cellular subgrains and coarse carbides were observed in the WT-820T sample. A degraded lath morphology and numerous carbides in various dimensions were found in the WT-890T sample. The grain boundary map showed that the WT-820T sample had the same coarse-grained structure as the WT sample, but the WT-890T sample consisted of refined grains. The WT-890T samples with a fine-grained structure were more prone to creep fracture than the WT and WT-820T samples were. Intergranular cracking was more likely to occur at the corners of the crept samples, which suffered from high strain and stress concentration. As compared to the Gr. 91 steel or Gr. 91 WM, the Gr. 92 WM was more stable in maintaining its original microstructures under the same creep condition. Undegraded microstructures of the Gr. 92 WM strained at elevated temperatures were responsible for its higher resistance to creep failure during the practical service.

Performance Evaluation of Concentric Triple Tube Heat Exchanger by using CFD

The main objective of this work is to design a concentric three-cylinder heat exchanger for better heat movement, using a sum of four expansions to verify its hot presentation under similar boundary conditions. For this reason, the second creep condition is specified for robust dividers where the heat flow for the outer side divider is concentrated to achieve an adiabatic state while the dividers and inner vanes of the cylinder are coupled. The deltas for the outside and inside of the line are characterized as mass flow trees; The power source is marked as an outlet with a pressure factor. Flow programming is used to determine the movement of liquid and heat flow in the measurement zones. The applicable conditions are governed iteratively by the limited volume details with the SIMPLE calculation. The RNG-k-epsilon model is used for storm currents because the impact of eddies on strong currents is more accurate than the standard k-epsilon model and the second booster graph method is used for the deflection of the eruptive energy and the its propagation speed. The results show that computer examination of the liquid elements of a concentric three-tube heat exchanger with inclined scales at 45 ° C provides the circulation temperature, the speed of heat movement, and, in general, a coefficient of thermal movement. more than 11.74% higher than sloped blades are at 30 ° C and 28.96% higher than straight stairs, 9mm high and 42.22% higher than three tube heat exchangers concentric fins.

Numerical Analysis of Welded Branch Tube Operating in Creep Range

Pressure components used in energy and resources industries may be subjected to various damages including plasticity and creep. Life prediction of such components is an important consideration for engineers who design, build, or operate them. This paper aims to present a comprehensive study to investigate the problem of creep life assessment of a complex welded component containing multiple zones with different material properties unlike almost all of the previously developed methods that have been based on the secondary creep condition alone that cannot be considered as a true representative for the creep behaviour of materials. Thus, the necessary information to estimate the life of a branch tube based on the primary, secondary, and tertiary creep conditions are presented. Results confirm the experimental data from the literature producing the most conservative life.

Experimental Investigation and Modeling of Damage Accumulation of EN-AW 2024 Aluminum Alloy under Creep Condition at Elevated Temperature

The paper is focused on creep-rupture tests of samples made of the 2024 alloy in the T3511 temper under uniaxial tensile stress conditions. The basic characteristics of the material at the temperatures of 100, 200 and 300 °C were determined, such as the Young’s modulus E, yield point σy, ultimate tensile strength σc and parameters K and n of the Ramberg–Osgood equation. Creep tests were performed for several different levels of nominal axial stress (load) at each temperature. It was observed that in the process of creep to failure at 200 and 300 °C, as the stress decreases, the creep time increases and, at the same time, the strain at rupture increases. However, such a regularity is maintained until a certain transition stress value σt is reached. Reducing the stress below this value results in a decreased value of the strain at rupture. A simple model of creep damage accumulation was proposed for the stress range above the transient value. In this model, the increase in the isotropic damage state variable was made dependent on the value of axial stress and the increase in plastic axial strain. Using the results of experimental creep-rupture tests and the failure condition, the parameters of the proposed model were determined. The surface of fractures obtained in the creep tests with the use of SEM technology was also analyzed.

Experimental Study on Influence of Unloading Rate on Creep Characteristics of Marble under High Stress

In the engineering of high stress area, the measures to control the stability of surrounding rock by reducing excavation footage and excavation speed are to adjust the unloading rate of surrounding rock caused by excavation. In this study, unloading creep tests of marble under high stress conditions were carried out to study the effect of unloading rate. Research results showed that the axial and lateral instantaneous strain and creep strain of the sample increased with the increase of unloading rate; the lateral creep characteristic of marble under unloading condition was stronger than that of axial creep characteristic, and it was more obvious with the increase of unloading rate; the failure of specimens under unloading creep condition was mainly caused by the rapid increase of lateral strain, and the brittleness of rock was increasing with the increase of unloading rate. The Burgers model was used to describe the creep curves of specimens, and the variation of the parameters with the unloading rate was analyzed. The fitting results showed that the instantaneous elastic modulus E1, E'1 and the viscosity coefficients η1, η'1 all decreased with the increase of the unloading rate, which can be described by linear relationship within the unloading rate range of this experiment. Compared with the time of whole creep tests, the time for each specimen to enter the steady-state creep was similar, it was considered that the effect of unloading rate on η2/E2 and η'2/E'2 can be ignored.

Damage evolution characteristics of saw-tooth joint under shear creep condition

The creep characteristics of joint have an important influence on the long-term stability of rock mass engineering such as tunnels and slopes. In this paper, the sawtooth angle α is taken as the variable, five different numerical models of regular sawtooth joints are established using the discrete element numerical method, to study the shear mechanical characteristics of joints under creep condition. In addition, the shear mechanical properties of joints under transient condition are compared to analysis the influence of creep on the mechanical characteristics of joint. The results show that under shear creep condition: (1) Shear displacement of joint increases stepwise with time. At low sawtooth angles, the difference of joint shear displacement with different normal stresses is large. The long-term shear strength of joint is proportional to normal stress and sawtooth angle. (2) The total absorbed energy U and elastic energy Ue of the joint both increase as the sawtooth angle α increases. Dissipated energy Ud tends to increase first and then decrease with increasing sawtooth angle. Compared with the energy characteristics under transient condition, it is found that the joint under creep condition not only has a lower shear strength, but also requires less total absorbed energy and dissipative energy, and fewer cracks at critical failure. (3) Before the peak strength, the damage variable D increases nonlinearly with the shear displacement. Compared with the transient condition, the damage amount corresponding to the peak strength under the creep condition is smaller, and the evolution rate of the damage variable D with shear displacement at the critical failure is higher.

Influences of a Hot-Working Process on the Microstructural Evolution and Creep Performance of a Spray-Formed Nickel-Based Superalloy

A new third generation nickel-based powder metallurgy (PM) superalloy, designated as FGH100L, was prepared by spray forming. The effects of hot isostatic pressing (HIP) and isothermal forging (IF) processes on the creep performance, microstructure, fracture, and creep deformation mechanism of the alloy were studied. The microstructure and fracture were characterized by optical microscopy (OM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The coupled HIP and IF process improved the creep performance of the alloy under the creep condition of 705 °C/897 MPa. As for both the HIPed and IFed alloys, the creep process was dominated by the accumulation of dislocations and stacking faults, cutting through γ’ precipitates. The microstructural evolution was the main factor affecting the creep performance, which mainly manifested as coarsening, splitting, and morphology change of γ’ precipitates. Both the creep fractures of the HIPed and IFed alloys indicated intergranular fracture characteristics. In the former, wedge-shaped cracks usually initiated at the trigeminal intersection of the grain boundaries, while in the latter, cavity cracks generate more easily around the serrated curved grain boundary and carbides.