Experimental Investigation of Mode Shape Sensitivity of an Oscillating Low-Pressure Turbine Cascade at Design and Off-Design Conditions

2006 ◽  
Vol 129 (2) ◽  
pp. 530-541 ◽  
Author(s):  
Damian M. Vogt ◽  
Torsten H. Fransson

The effect of negative incidence operation on mode shape sensitivity of an oscillating low-pressure turbine rotor blade row has been studied experimentally. An annular sector cascade has been employed in which the middle blade has been made oscillating in controlled three-dimensional rigid-body modes. Unsteady blade surface pressure data were acquired at midspan on the oscillating blade and two pairs of nonoscillating neighbor blades and reduced to aeroelastic stability data. The test program covered variations in reduced frequency, flow velocity, and inflow incidence; at each operating point, a set of three orthogonal modes was tested such as to allow for generation of stability plots by mode recombination. At nominal incidence, it has been found that increasing reduced frequency has a stabilizing effect on all modes. The analysis of mode shape sensitivity yielded that the most stable modes are of bending type with axial to chordwise character, whereas high sensitivity has been found for torsion-dominated modes. Negative incidence operation caused the flow to separate on the fore pressure side. This separation was found to have a destabilizing effect on bending modes of chordwise character, whereas an increase in stability could be noted for bending modes of edgewise character. Variations of stability parameter with inflow incidence have hereby found being largely linear within the range of conditions tested. For torsion-dominated modes, the influence on aeroelastic stability was close to neutral.

Author(s):  
Damian M. Vogt ◽  
Torsten H. Fransson

The effect of negative incidence operation on mode shape sensitivity of an oscillating low pressure (LP) turbine rotor blade row has been studied experimentally. An annular sector cascade has been employed in which the middle blade has been made oscillating in controlled three-dimensional rigid-body modes. Unsteady blade surface pressure data were acquired at midspan on the oscillating blade and two pairs of non-oscillating neighbor blades and reduced to aeroelastic stability data. The test program covered variations in reduced frequency, flow velocity and inflow incidence; at each operating point a set of three orthogonal modes was tested such as to allow for generation of stability plots by mode recombination. At nominal incidence it has been found that increasing reduced frequency has a stabilizing effect on all modes. The analysis of mode shape sensitivity yielded that the most stable modes are of bending type with axial to chordwise character whereas high sensitivity has been found for torsion-dominated modes. Negative incidence operation caused the flow to separate on the fore pressure side. This separation was found to have a destabilizing effect on bending modes of chordwise character whereas an increase in stability could be noticed for bending modes of edgewise character. Variations of stability parameter with inflow incidence have hereby found being largely linear within the range of conditions tested. For torsion-dominated modes the influence on aeroelastic stability was close to neutral.


Author(s):  
Markus Meingast ◽  
Robert E. Kielb ◽  
Jeffrey P. Thomas

The “Tie-Dye” (TD) method is a well-known preliminary flutter design method for subsonic low pressure turbine (LPT) blades. In this paper, a study of 2D mode shape sensitivity using the TD-method for supersonic exit Mach numbers is presented. Using a harmonic balance CFD method, TD maps displaying the critical reduced frequency for a range of pitching axis locations were created. The TD method was run on two geometrically different blades. Subsonically, the characteristic appearance does not change much over airfoil types. An even lesser amount of morphing can be observed between the different profiles in the supersonic range, than for the subsonic cases. Pure bending modes show a high sensitiviy to the actual bending direction. Therefore the single critical reduced frequency value criteria does not hold up for all cases. The method is applicable for supersonic exit flows, and is even more predictable and universal than for the subsonic cases.


2004 ◽  
Vol 126 (2) ◽  
pp. 306-309 ◽  
Author(s):  
Robert Kielb ◽  
Jack Barter ◽  
Olga Chernycheva ◽  
Torsten Fransson

A current preliminary design method for flutter of low pressure turbine blades and vanes only requires knowledge of the reduced frequency and mode shape (real). However, many low pressure turbine (LPT) blade designs include a tip shroud that mechanically connects the blades together in a structure exhibiting cyclic symmetry. A proper vibration analysis produces a frequency and complex mode shape that represents two real modes phase shifted by 90 deg. This paper describes an extension to the current design method to consider these complex mode shapes. As in the current method, baseline unsteady aerodynamic analyses must be performed for the three fundamental motions, two translations and a rotation. Unlike the current method work matrices must be saved for a range of reduced frequencies and interblade phase angles. These work matrices are used to generate the total work for the complex mode shape. Since it still only requires knowledge of the reduced frequency and mode shape (complex), this new method is still very quick and easy to use. Theory and an example application are presented.


Author(s):  
Joshua J. Waite ◽  
Robert E. Kielb

The three major aeroelastic issues in the turbomachinery blades of jet engines and power turbines are forced response, non-synchronous vibrations, and flutter. Flutter primarily affects high-aspect ratio blades found in the fan, fore high-pressure compressor stages, and aft low-pressure turbine (LPT) stages as low natural frequencies and high axial velocities create smaller reduced frequencies. Often with LPT flutter analyses, physical insights are lost in the exhaustive quest for determining whether the aerodynamic damping is positive or negative. This paper underlines some well known causes of low-pressure turbine flutter in addition to one novel catalyst. In particular, an emphasis is placed on revealing how local aerodynamic damping contributions change as a function of unsteady (e.g. mode shape, reduced frequency) and steady (e.g. blade torque, pressure ratio) parameters. To this end, frequency domain RANS CFD analyses are used as computational wind tunnels to investigate how aerodynamic loading variations affect flutter boundaries. Preliminary results show clear trends between the aerodynamic work influence coefficients and variations in exit Mach number and back pressure, especially for torsional mode shapes affecting the passage throat. Additionally, visualizations of qualitative bifurcations in the unsteady pressure phases around the airfoil shed light on how local damping contributions evolve with steady loading. Final results indicate a sharp drop in aeroelastic stability near specific regions of the pressure ratio indicating a strong correlation between blade loading and flutter. Passage throat shock behavior is shown to be a controlling factor near the trailing edge, and like critical reduced frequency, this phenomenon is shown to be highly dependent on the vibratory mode shape.


Author(s):  
Robert Kielb ◽  
John Barter ◽  
Olga Chernysheva ◽  
Torsten Fransson

A current preliminary design method for flutter of low pressure turbine blades and vanes only requires knowledge of the reduced frequency and mode shape (real). However, many low pressure turbine (LPT) blade designs include a tip shroud, that mechanically connects the blades together in a structure exhibiting cyclic symmetry. A proper vibration analysis produces a frequency and complex mode shape that represents two real modes phase shifted by 90 degrees. This paper describes an extension to the current design method to consider these complex mode shapes. As in the current method, baseline unsteady aerodynamic analyses must be performed for the 3 fundamental motions, two translations and a rotation. Unlike the current method work matrices must be saved for a range of reduced frequencies and interblade phase angles. These work matrices are used to generate the total work for the complex mode shape. Since it still only requires knowledge of the reduced frequency and mode shape (complex), this new method is still very quick and easy to use. Theory and an example application are presented.


Author(s):  
Josef Panovsky ◽  
Robert E. Kielb

A design approach to avoid flutter of low pressure turbine blades in aircraft engines is described. A linearized Euler analysis, previously validated using experimental data, is used for a series of parameter studies. The influence of mode shape and reduced frequency are investigated. Mode shape is identified as the most important contributor to determining the stability of a blade design. A new stability parameter is introduced to gain additional insight into the key contributors to flutter. This stability parameter is derived from the influence coefficient representation of the cascade, and includes only contributions from the reference blade and its immediate neighbors. This has the effect of retaining the most important contributions to aerodynamic damping while filtering out terms of less significance. This parameter is utilized to develop a stability map, which provides the critical reduced frequency as a function of torsion axis location. Rules for preliminary design and procedures for detailed design analysis are defined.


1999 ◽  
Vol 122 (1) ◽  
pp. 89-98 ◽  
Author(s):  
J. Panovsky ◽  
R. E. Kielb

A design approach to avoid flutter of low pressure turbine blades in aircraft engines is described. A linearized Euler analysis, previously validated using experimental data, is used for a series of parameter studies. The influence of mode shape and reduced frequency are investigated. Mode shape is identified as the most important contributor to determining the stability of a blade design. A new stability parameter is introduced to gain additional insight into the key contributors to flutter. This stability parameter is derived from the influence coefficient representation of the cascade, and includes only contributions from the reference blade and its immediate neighbors. This has the effect of retaining the most important contributions to aerodynamic damping while filtering out terms of less significance. This parameter is utilized to develop a stability map, which provides the critical reduced frequency as a function of torsion axis location. Rules for preliminary design and procedures for detailed design analysis are defined. [S0742-4795(00)01401-0]


Author(s):  
Markus Jo¨cker ◽  
Torsten H. Fransson

The excitability of single rotor blade mode shapes due to the excitations by upstream stators in high-pressure turbine stages is subject of the present work. An evaluation of unsteady aerodynamic analyses of the stator-rotor interaction towards their sensitivity to the rotor blade mode shape is presented and applied. The unsteady aerodynamic analyses were performed at midspan sections with a well validated 2D/Q3D hybrid Euler/Navier Stokes non-linear flow solver (UNSFLO). The mode shape is parametrized by a torsion axis location in the plane of the blade section, which allows the construction of excitability maps as a function of 2D rigid body mode shapes. Excitability itself is derived from a generalized force analysis. The evaluation demonstrates the high sensitivity of excitability to the mode shape, which suggests that only small modifications in mode shape can significantly change the risk of blade mode excitation. It also highlights the central importance of the relative phase of unsteady blade pressure harmonic. Changes in axial gap can significantly modify the excitability and transform highly excited modes to less excited modes and vice versa. The variation of rotational speed (−5% to +10%) did not show remarkable changes in the mode excitability of the investigated rotor.


2015 ◽  
Vol 138 (4) ◽  
Author(s):  
Joshua J. Waite ◽  
Robert E. Kielb

The three major aeroelastic issues in the turbomachinery blades of jet engines and power turbines are forced response, nonsynchronous vibrations, and flutter. Flutter primarily affects high-aspect ratio blades found in the fan, fore high-pressure compressor stages, and aft low-pressure turbine (LPT) stages as low natural frequencies and high axial velocities create smaller reduced frequencies. Often with LPT flutter analyses, physical insights are lost in the exhaustive quest for determining whether the aerodynamic damping is positive or negative. This paper underlines some well-known causes of the LPT flutter in addition to one novel catalyst. In particular, an emphasis is placed on revealing how local aerodynamic damping contributions change as a function of unsteady (e.g., mode shape, reduced frequency) and steady (e.g., blade torque, pressure ratio) parameters. To this end, frequency domain Reynolds-averaged Navier–Stokes (RANS) CFD analyses are used as computational wind tunnels to investigate how aerodynamic loading variations affect flutter boundaries. Preliminary results show clear trends between the aerodynamic work influence coefficients and variations in exit Mach number and back pressure, especially for torsional mode shapes affecting the passage throat. Additionally, visualizations of qualitative bifurcations in the unsteady pressure phases around the airfoil shed light on how local damping contributions evolve with steady loading. Final results indicate a sharp drop in aeroelastic stability near specific regions of the pressure ratio, indicating a strong correlation between blade loading and flutter. Passage throat shock behavior is shown to be a controlling factor near the trailing edge, and as with critical reduced frequency, this phenomenon is shown to be highly dependent on the vibratory mode shape.


Author(s):  
Qingjun Zhao ◽  
Fei Tang ◽  
Huishe Wang ◽  
Jianyi Du ◽  
Xiaolu Zhao ◽  
...  

In order to explore the influence of hot streak temperature ratio on low pressure stage of a Vaneless Counter-Rotating Turbine, three-dimensional multiblade row unsteady Navier-Stokes simulations have been performed. The predicted results show that hot streaks are not mixed out by the time they reach the exit of the high pressure turbine rotor. The separation of colder and hotter fluids is observed at the inlet of the low pressure turbine rotor. After making interactions with the inner-extending shock wave and outer-extending shock wave in the high pressure turbine rotor, the hotter fluid migrates towards the pressure surface of the low pressure turbine rotor, and the most of colder fluid migrates to the suction surface of the low pressure turbine rotor. The migrating characteristics of the hot streaks are predominated by the secondary flow in the low pressure turbine rotor. The effect of buoyancy on the hotter fluid is very weak in the low pressure turbine rotor. The results also indicate that the secondary flow intensifies in the low pressure turbine rotor when the hot streak temperature ratio is increased. The effects of the hot streak temperature ratio on the relative Mach number and the relative flow angle at the inlet of the low pressure turbine rotor are very remarkable. The isentropic efficiency of the Vaneless Counter-Rotating Turbine decreases as the hot streak temperature ratio is increased.


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