Decrease in Thermal Contact Conductance and the Contact Pressure of Finned-Tube Heat Exchangers Assembled With Different Size Bullets

2006 ◽  
Vol 129 (7) ◽  
pp. 907-911 ◽  
Author(s):  
Chakravarti Madhusudana ◽  
Wui-wai Cheng

The thermal contact conductance (TCC) at the mechanically bonded tube/fin interface of a heat exchanger may be controlled by varying the amount of initial expansion of the tube. However, in this case, the TCC also varies with the temperature because of the differential expansion between the tube and the fin. The objectives of the present study are to determine the improvement in TCC resulting from higher degrees of the tube expansion, to determine the variation in TCC with the maximum temperature, and to estimate the change in contact pressure with the temperature. This paper presents the results of heat transfer experiments on mechanically expanded finned-tube specimens. Experiments were conducted in an atmosphere of nitrogen. The results showed that the TCC is enhanced by increasing the degree of initial expansion. There is a practical limit, however, to the maximum expansion that can be attempted. For the direction of heat flow prevailing in the experiments, the TCC and the contact pressure of every specimen decreased with increasing temperature.

Author(s):  
D Tang ◽  
D Li ◽  
Y Peng ◽  
Z Du

The thermal contact conductance (TCC) is one of the principal parameter in heat transfer mechanism of tube—fin heat exchangers. Because of the difficulties in experimental measurements, the tube—fin TCC has not been focused deeply. This article presents a novel method in evaluating the TCC of tube—fin heatexchanger. First, the tube—fin contact status is investigated with a finite-element model of tube expansion process. Distribution of contact pressure along the tube—fin interface is obtained from the simulation results. Then, experiments are carried out for the relationship between the contact pressure and the TCC. Combining the experiment result with the contact pressure distribution, the tube—fin TCC can be evaluated. Based on the method, effect of processing factors of the expansion forming process, such as expanding ratio and die geometry, are examined.


Author(s):  
He Peng ◽  
Ning Xu ◽  
Zhansheng Liu

Tighten force has much influence on tie-bolt fastened rotor dynamics. Temperature distribution in tie-bolt fastened rotor results in thermal expansion of rotor and rods. The difference of thermal expansion between rotor and rods causes the variation of bolt load. With considering the thermal contact conductance, the thermal model of tie-bolt fastened rotor was established by finite element method and the axial temperature distribution was obtained. The influences of surface roughness, nominal contact pressure and axial position of contact on axial temperature distribution were analysed. Based on temperature distribution in the tie-bolt fastened rotor, the variation of tighten force was investigated. Results show that nominal contact pressure, surface roughness and axial contact arrange have different influences on the variation of tighten force with temperature.


2006 ◽  
Vol 128 (4) ◽  
pp. 319-323 ◽  
Author(s):  
Zongrong Liu ◽  
D. D. L. Chung

Wax (predominantly tricosane paraffin wax, with a melting temperature of 48°C) filled with hexagonal boron nitride (BN) particles (5-11μm) was found to be an effective phase-change thermal interface material. The thermal contact conductance, as measured with the interface material between copper surfaces, decreased with increasing temperature from 22to48°C, but increased with increasing temperature from 48to55°C. The melting of the wax enhanced the conductance, due to increased conformability to the mating surfaces. For a given BN volume fraction and a given temperature, the thermal contact conductance increased with increasing contact pressure. However, a pressure above 0.30MPa resulted in no significant increase in the conductance. The conductance increased with BN content up to 6.2vol.%, but decreased upon further increase to 8.6vol.%. The highest conductance above the melting temperature was 18×104W∕m2.°C, as attained for a BN content of 4.0vol.% at 55°C and 0.30MPa. Below the melting temperature, the highest conductance was 19×104W∕m2.°C, as attained for a BN content of 6.2vol.% at 22°C and 0.30MPa.


2020 ◽  
Vol 50 ◽  
pp. 418-424 ◽  
Author(s):  
Joonas Ilmola ◽  
Aarne Pohjonen ◽  
Oskari Seppälä ◽  
Jari Larkiola

2020 ◽  
Vol 15 ◽  

For the optimization of the annealing process of aluminium coils, simulation of the process is often performed. To simulate the process with higher accuracy, reliable input parameters are required and the thermal conductivity (thermal contact conductance) is one of them. In the present study, the thermal conductivity and thermal contact conductance of AA3003 alloy sheets were measured by a steady state comparative longitudinal heat flow method at different contact pressure. To evaluate the thermal conductance at the interface, thermal resistance network model' was applied. In addition, the surface roughness of the sheets was also investigated. Based on the measurement results, the semi-empirical equation for the relationship between thermal contact conductance and contact pressure was obtained


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