Experimental Investigation of Steady and Unsteady Flow Field Downstream of an Automotive Torque Converter Turbine and Inside the Stator: Part I—Flow at Exit of Turbine

1997 ◽  
Vol 119 (3) ◽  
pp. 624-633 ◽  
Author(s):  
B. V. Marathe ◽  
B. Lakshminarayana ◽  
D. G. Maddock

The objective of this investigation is to understand the steady and the unsteady flow field at the exit of an automotive torque converter turbine and inside the stator with a view toward improving its performance. The measurements were conducted in a stationary frame of reference using a high-frequency response five-hole probe, and the data were processed to derive the flow properties in the relative (turbine) frame of reference. The experimental data were processed in the frequency domain by spectrum analysis and in the temporal-spatial domain by ensemble averaging technique. The flow properties (e.g., pressure and velocity) were resolved into mean, periodic, aperiodic, and unresolved components. A velocity profile similar to that of a fully developed flow was observed at all radii. The periodic data in relative reference frame revealed a small separation zone near the suction surface in the core region. The rms values of the unresolved component were found to be significantly higher in this region. The secondary flow vectors show underturning, radially inward flow in the entire passage with a small region of overturning near the separation zone. The overall flow at the turbine exit was nearly two dimensional in nature except in the zone of flow separation. The unsteady flow data show that unresolved and aperiodic components dominate the unsteadiness in the pressure, whereas the periodic components dominate the unsteadiness in velocities and flow angles. Pressure and velocity fluctuations were moderate, whereas the flow angle fluctuations were found to be high. The overall flow at the exit of turbine was found to be highly unsteady.

Author(s):  
B. V. Marathe ◽  
B. Lakshminarayana ◽  
Donald G. Maddock

The objective of this investigation is to understand the steady and the unsteady flow field at the exit of an automotive torque converter turbine and inside the stator with a view towards improving its performance. The measurements were conducted in a stationary frame of reference using a high frequency response five-hole probe and the data were processed to derive the flow properties in the relative (turbine) frame of reference. The experimental data were processed in the frequency domain by spectrum analysis and in temporal-spatial domain by ensemble averaging technique. The flow properties (e.g. pressure and velocity) were resolved into mean, periodic, aperiodic and unresolved components. A velocity profile similar to that of a fully developed flow was observed at all radii. The periodic data in relative reference frame revealed a small separation zone near the suction surface in the core region. The rms values of the unresolved component were found to be significantly higher in this region. The secondary flow vectors show underturning, radially inward flow in the entire passage with a small region of overturning near the separation zone. The overall flow at the turbine exit was nearly two dimensional in nature except in the zone of flow separation. The unsteady flow data shows that unresolved and aperiodic components dominate the unsteadiness in the pressure whereas the periodic components dominate the unsteadiness in velocities and flow angles. Pressure and velocity fluctuations were moderate whereas the flow angle fluctuations were found to be high. The overall flow at the exit of turbine was found to be highly unsteady.


1999 ◽  
Vol 5 (2) ◽  
pp. 99-116 ◽  
Author(s):  
B. V. Marathe ◽  
B. Lakshminarayana

The objective of this investigation is to understand the steady and the unsteady flow field at the exit of an automotive torque converter pump with a view towards improving its performance. The measurements were conducted in a stationary frame of reference using a high frequency response five-hole probe and the data were processed to derive the flow properties in the relative (pump) frame of reference. The experimental data were processed at three different operating conditions: maximum efficiency point, design point and near-stall point. The unsteady values of flow properties (pressure, velocity and flow angles) were divided into five components: mean, periodic, blade aperiodic, revolution aperiodic and unresolved components.The velocity profiles indicate zones of separation near the core region at speed ratio (SR) 0.8. This zone is transported to the shell region at SR 0.065 due to the presence of a strong secondary vortex. The secondary vortex (weak) for the SR 0.8 rotates anti-clockwise, and is located only near core-wake region. The secondary vortex (strong) at SR 0.065 rotates clockwise, and encompasses the entire passage. The unsteady flow data show that unresolved and periodic components dominate the unsteadiness at the pump exit. The overall aperiodicity is negligible and is dominated by the blade aperiodic component.


1995 ◽  
Vol 2 (2) ◽  
pp. 67-84 ◽  
Author(s):  
B. V. Marathe ◽  
B. Lakshminarayana

The objective of this investigation is to understand the steady and the unsteady flow field at the exit of an automotive torque converter turbine and stator with a view towards improving it's performance. A high frequency response five-hole probe was designed and built to measure the three-dimensional steady and unsteady flow fields. The measurements were conducted in a stationary frame of reference and the data were processed to derive the flow properties in the relative (turbine) frame of reference. The experimental data were processed in the frequency domain by spectrum analysis and in temporal-spatial domain by ensemble averaging technique. The data show that the flow field is highly unsteady with high unresolved unsteadiness (approx. 17-21% of mean value) and significant blade-to-blade periodic component approx. 6% of mean value). The unresolved unsteadiness and periodic unsteadiness increase with an increase in the radius from the shell to the core whereas the aperiodic unsteadiness does not show any systematic variation with the radius. The experimental data reveal the presence of a low momentum region near the core due to possible flow separation and reattachment inside the turbine passage. Data also show the presence of strong secondary flow near the core and weak secondary flow near the shell at the exit of the turbine. These secondary flows generate high levels of turbulence. A comparison of the flow properties upstream and downstream of the stator in the stationary frame of reference indicate the presence of high losses near the core due to high turbulence levels and large secondary flows, and high losses near the shell due to possible corner separation near the shell suction surface inside the stator blade passage. The unsteadiness in the flow properties upstream of the stator is high. The rms value of the unsteady total velocity is approx. 20% of the steady state value. Periodic and aperiodic unsteadiness were also found significant.


Author(s):  
Takayuki Matsunuma

The unsteady flow field of an annular turbine rotor was investigated experimentally using a laser Doppler velocimetry (LDV) system. Detailed measurements of the time-averaged and time-resolved distributions of the velocity, flow angle, and turbulence intensity, etc. were carried out at a very low Reynolds number condition, Reout = 3.5 × 104. The data obtained were analyzed from the viewpoints of both an absolute (stationary) frame of reference and a relative (rotating) frame of reference. The effect of the turbine nozzle wake and secondary vortices on the flow field inside the rotor passage was clearly captured. It was found that the nozzle wake and secondary vortices are suddenly distorted at the rotor inlet, because of the rotating potential field of the rotor. The nozzle flow (wake and passage vortices) and the rotor flow (boundary layer, wake, tip leakage vortex, and passage vortices) interact intensively inside the rotor passage.


2006 ◽  
Vol 129 (2) ◽  
pp. 360-371 ◽  
Author(s):  
Takayuki Matsunuma

The unsteady flow field of an annular turbine rotor was investigated experimentally using a laser Doppler velocimetry (LDV) system. Detailed measurements of the time-averaged and time-resolved distributions of the velocity, flow angle, turbulence intensity, etc., were carried out at a very low Reynolds number condition, Reout=3.5×104. The data obtained were analyzed from the viewpoints of both an absolute (stationary) frame of reference and a relative (rotating) frame of reference. The effect of the turbine nozzle wake and secondary vortices on the flow field inside the rotor passage was clearly captured. It was found that the nozzle wake and secondary vortices are suddenly distorted at the rotor inlet, because of the rotating potential field of the rotor. The nozzle flow (wake and passage vortices) and the rotor flow (boundary layer, wake, tip leakage vortex, and passage vortices) interact intensively inside the rotor passage.


Author(s):  
Seishiro Saito ◽  
Kazutoyo Yamada ◽  
Masato Furukawa ◽  
Keisuke Watanabe ◽  
Akinori Matsuoka ◽  
...  

This paper describes unsteady flow phenomena of a two-stage transonic axial compressor, especially the flow field in the first stator. The stator blade with highly loaded is likely to cause a flow separation on the hub, so-called hub-corner separation. The flow mechanism of the hub-corner separation in the first stator is investigated in detail using a large-scale detached eddy simulation (DES) conducted for its full-annulus and full-stage with approximately 4.5 hundred million computational cells. The detailed analysis of complicated flow fields in the compressor is supported by data mining techniques. The data mining techniques applied in the present study include vortex identification based on the critical point theory and topological analysis of the limiting streamline pattern. The simulation results show that the flow field in the hub-corner separation is dominated by a tornado-type separation vortex. In the time averaged flow field, the hub-corner separation vortex rolls up from the hub wall, which is generated by the interaction between the mainstream flow, the leakage flow from the front partial clearance and the secondary flow across the blade passage toward the stator blade suction side. The hub-corner separation vortex suffers a vortex breakdown near the mid chord, where the high loss region due to the hub-corner separation expands drastically. In the rear part of the stator passage, a high loss region is migrated radially outward by the induced velocity of the hub-corner separation vortex. The flow field in the stator is influenced by the upstream and downstream rotors, which makes it difficult to understand the unsteady effects. The unsteady flow fields are analyzed by applying the phase-locked ensemble averaging technique. It is found from the phase-locked flow fields that the wake interaction from the upstream rotor has more influence on the stator flow field than the shock wave interaction from the downstream rotor. In the unsteady flow field, a focal-type separation also emerges on the blade suction surface, but it is periodically swept away by the wake passing of the upstream rotor. The separation vortex on the hub wall connects with the one on the blade suction surface, forming an arch-like vortex.


Author(s):  
Michael A. Zaccaria ◽  
Budugur Lakshminarayana

The flow field in turbine rotor passages is complex with unsteadiness caused by the aerodynamic interaction of the nozzle and rotor flow fields. The two-dimensional steady and unsteady flow field at midspan in an axial flow turbine rotor has been investigated experimentally using an LDV with emphasis on the interaction of the nozzle wake with the rotor flow field. The flow field in the rotor passage is presented in Part I, while the flow field downstream of the rotor is presented in Part II. Measurements were acquired at 37 axial locations from just upstream of the rotor to one chord downstream of the rotor. The time average flow field and the unsteadiness caused by the wake has been captured. As the nozzle wake travels through the rotor flow field, the nozzle wake becomes distorted with the region of the nozzle wake near the rotor suction surface moving faster than the region near the rotor pressure surface, resulting in a highly distorted wake. The wake is found to be spread out along the rotor pressure surface, as it convects downstream of midchord. The magnitude of the nozzle wake velocity defect grows until close to midchord, after which it decreases. High values of unresolved unsteadiness were observed at the rotor leading edge. This is due to the large flow gradients near the leading edge and the interaction of the nozzle wake with the rotor leading edge. High values of unresolved unsteadiness were also observed near the rotor pressure surface. This increase in unresolved unsteadiness is caused by the interaction of the nozzle wake with the flow near the rotor pressure surface.


1997 ◽  
Vol 119 (3) ◽  
pp. 634-645 ◽  
Author(s):  
B. V. Marathe ◽  
B. Lakshminarayana ◽  
D. G. Maddock

The stator flow field of an automotive torque converter is highly unsteady due to potential and viscous interactions with upstream and downstream rotors. The objective of this investigation is to understand the influence of potential and viscous interactions of the upstream rotor on the stator surface pressure field with a view toward improvement of the stator design. Five miniature fast-response pressure transducers were embedded on the stator blade. The measurements were conducted at three locations near the leading edge and two locations near the trailing edge at the midspan location. The upstream flow field was measured using a fast response five-hole probe and is described in Part I of this paper. The experimental data were processed in the frequency domain by spectrum analysis and in the temporal-spatial domain by the ensemble-averaging technique. The flow properties were resolved into mean, periodic, aperiodic, and unresolved components. The unsteady amplitudes agreed well with the pressure envelope predicted by panel methods. The aperiodic component was found to be significant due to the rotor–rotor and rotor–stator interactions observed in multistage, multispool environment.


Author(s):  
B. V. Marathe ◽  
B. Lakshminarayana ◽  
Donald G. Maddock

The stator flow field of an automotive torque converter is highly unsteady due to potential and viscous interactions with upstream and downstream rotors. The objective of this investigation is to understand the influence of potential and viscous interactions of the upstream rotor on the stator surface pressure field with a view towards improvement of the stator design. Five miniature fast-response pressure transducers were embedded on the stator blade. The measurements were conducted at three locations near the leading edge and two locations near the trailing edge at the mid-span location. Upstream flow field was measured using a fast response five-hole probe and is described in the first part of this paper. The experimental data were processed in the frequency domain by spectrum analysis and in temporal-spatial domain by the ensemble averaging technique. The flow properties were resolved into mean, periodic, aperiodic and unresolved components. The unsteady amplitudes agreed well with the pressure envelope predicted by panel methods. Aperiodic component was found to be significant due to the rotor-rotor and rotor-stator interactions observed in multistage, multi-spool environment.


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