Heat Transfer Measurements to a Gas Turbine Cooling Passage With Inclined Ribs

1998 ◽  
Vol 120 (1) ◽  
pp. 63-69 ◽  
Author(s):  
Z. Wang ◽  
P. T. Ireland ◽  
S. T. Kohler ◽  
J. W. Chew

The local heat transfer coefficient distribution over all four walls of a large-scale model of a gas turbine cooling passage have been measured in great detail. A new method of determine the heat transfer coefficient to the rib surface has been developed and the contribution of the rib, at 5 percent blockage, to the overall roughened heat transfer coefficient was found to be considerable. The vortex-dominated flow field was interpreted from the detailed form of the measured local heat transfer contours. Computational Fluid Dynamics calculations support this model of the flow and yield friction factors that agree with measured values. Advances in the heat transfer measuring technique and data analysis procedure that confirm the accuracy of the transient method are described in full.

Author(s):  
Z. Wang ◽  
P. T. Ireland ◽  
S. T. Kohler ◽  
J. W. Chew

The local heat transfer coefficient distribution over all four walls of a large scale model of a gas turbine cooling passage have been measured in great detail. A new method of determining the heat transfer coefficient to the rib surface has been developed and the contribution of the rib, at 5% blockage, to the overall roughened heat transfer coefficient was found to be considerable. The vortex dominated flow field was interpreted from the detailed form of the measured local heat transfer contours. Computational Fluid Dynamics calculations support this model of the flow and yield friction factors which agree with measured values. Advances in the heat transfer measuring technique and data analysis procedure which confirm the accuracy of the transient method are described in full.


2012 ◽  
Vol 135 (2) ◽  
Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Mary Anne Alvin

An experimental study is performed to investigate the heat transfer characteristics and frictional losses in a rib roughened channel combined with detached pin-fins. The overall channel geometry (W = 76.2 mm, E = 25.4 mm) simulates an internal cooling passage of wide aspect ratio (3:1) in a gas turbine airfoil. With a given pin diameter, D = 6.35 mm = [1/4]E, three different pin-fin height-to-diameter ratios, H/D = 4, 3, and 2, were examined. Each of these three cases corresponds to a specific pin array geometry of detachment spacing (C) between the pin-tip and one of the endwalls, i.e., C/D = 0, 1, 2, respectively. The rib height-to-channel height ratio is 0.0625. Two newly proposed cross ribs, namely the broken rib and full rib are evaluated in this effort. The broken ribs are positioned in between two consecutive rows of pin-fins, while the full ribs are fully extended adjacent to the pin-fins. The Reynolds number, based on the hydraulic diameter of the unobstructed cross section and the mean bulk velocity, ranges from 10,000 to 25,000. The experiment employs a hybrid technique based on transient liquid crystal imaging to obtain distributions of the local heat transfer coefficient over all of the participating surfaces, including the endwalls and all pin elements. The presence of ribs enhances local heat transfer coefficient on the endwall substantially by approximately 20% to 50% as compared to the neighboring endwall. In addition, affected by the rib geometry, which is a relatively low profile as compared to the overall height of the channel, the pressure loss seems to be insensitive to the presence of the ribs. However, from the overall heat transfer enhancement standpoint, the baseline cases (without ribs) outperform cases with broken ribs or full ribs.


Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Jae Y. Um ◽  
Ching-Pang Lee

This report describes the detailed experimental study to characterize the local heat transfer coefficient distribution over the internal cooling passages of a simplified generic airfoil. The airfoil is manufactured through additive manufacturing based on actual geometry and dimensions (1X scale model) of row one airfoil, applicable in large gas turbine system. At the mainbody section, the serpentine channel consists of three passages without any surface features or vortex generators. Both the leading edge and trailing edge sections are subjected to direct impingement. The trailing edge section is divided into three chambers, separated by two rows of blockages. This study employs the well-documented transient liquid crystal technique, where the local heat transfer coefficient on both pressure and suction sides is deduced. The experiments were performed at varying Reynolds number, ranging from approximately 31,000–63,000. The heat transfer distribution on the pressure side and suction side is largely comparable in the first and third pass, except for the second pass. Highest heat transfer occurs at the trailing edge region, which is ultimately dominated by impingement due to the presence of three rows of blockages. A cursory numerical calculation is performed using commercially available software, ANSYS CFX to obtain detailed flow field distribution within the airfoil, which explains the heat transfer behavior at each passage. The flow parameter results revealed that the pressure ratio is strongly proportional with increasing Reynolds number.


Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Mary Anne Alvin

An experimental study is performed to investigate the heat transfer characteristics and frictional losses in a rib roughened walls combined with detached pin-fins. The overall channel geometry (W = 76.2 mm, E = 25.4 mm) simulates an internal cooling passage of wide aspect ratio (3:1) in a gas turbine airfoil. With a given pin diameter, D = 6.35 mm = 1/4E, three different pin-fin height-to-diameter ratios, H/D = 4, 3, and 2, were examined. Each of these three cases corresponds to a specific pin array geometry of detachment spacing (C) between the pin-tip and one of the endwalls, i.e. C/D = 0, 1, 2, respectively. The rib height-to-channel height ratio is 0.0625. Two newly proposed cross-ribs, namely the broken ribs and full ribs are evaluated in this effort. The broken ribs are positioned in between two consecutive rows of pin-fins, while the full ribs are fully extended adjacent to the pin fins. The Reynolds number, based on the hydraulic diameter of the unobstructed cross-section and the mean bulk velocity, ranges from 10,000 to 25,000. The experiment employs a hybrid technique based on transient liquid crystal imaging to obtain distributions of the local heat transfer coefficient over all of the participating surfaces, including the endwalls and all the pin elements. The presence of ribs has enhanced the local heat transfer coefficient on the endwall substantially by about 20% up to 50% as compared to the neighboring endwall. In addition, affected by the rib geometry, which is a relatively low profile as compared to the overall height of the channel, the pressure loss seems to be insensitive to the presence of the ribs. However, from the overall heat transfer enhancement standpoint, the baseline cases (without ribs) outperforms cases with broken ribs and full ribs.


Author(s):  
Luca Bozzi ◽  
Enrico D’Angelo ◽  
Bruno Facchini ◽  
Mirko Micio ◽  
Riccardo Da Soghe

Different labyrinth seal configurations are used in modern heavy-duty gas turbine such as see-through stepped or honeycomb seals. The characterization of leakage flow through the seals is one of the main tasks for secondary air system designers as well as the evaluation of increase in temperature due to heat transfer and windage effects. In high temperature turbomachinery applications, knowledge of the heat transfer characteristics of flow leaking through the seals is needed in order to accurately predict seal dimensions and performance as affected by thermal expansion. This paper deals with the influence of clearance on the leakage flow and heat transfer coefficient of a contactless labyrinth seal. A scaled-up planar model of the seal mounted in the inner shrouded vane of the Ansaldo AE94.3A gas turbine has been experimentally investigated. Five clearances were tested using a stationary test rig. The experiments covered a range of Reynolds numbers between 5000 and 40000 and pressure ratios between 1 and 3.3. Local heat transfer coefficients were calculated using a transient technique. It is shown that the clearance/pitch ratio has a significant effect upon both leakage loss and heat transfer coefficient. Hodkinson’s and Vermes’ models are used to fit experimental mass flow rate and pressure drop data. This approach shows a good agreement with experimental data.


2021 ◽  
Author(s):  
Igor Baybuzenko

Abstract The power generation industry is targeting heavy duty gas turbine to increase power and efficiency. Hot gas temperature and massflow are continuously being increased. It brings new challenges for the design of cooling systems for turbine blades and vanes. Up to date most of studies of heat transfer in internal cooling channels were in the range of Reynolds numbers below 80,000 for cooling air flow, for example, experimental series done by J. Chin Han et al. since 1985. Actually the range of Reynolds numbers is increased with the increase of total massflow. Extrapolation of available data is not reliable while local distribution of heat transfer coefficients becomes critical in terms of thermal stresses. Only few recent studies deal with the range of Reynolds number above 80,000, for example, in 2009 J. Chin et. al showed results for 45° angled ribs provided only area averaged values for heat transfer coefficient over one pitch and in 2003 R. Bunker showed local distribution for 45° angled ribs only. Within current study the experimental measurements of local heat transfer and friction in ribbed cooling channel were performed for Reynolds numbers in range of 100,000 – 180,000, what fits the parameters of modern and perspective heavy duty gas turbines. Using thermochromic liquid crystal technology the following rib configurations were tested: angled 45°, 60°, 90° and chevron 45°, 60°; pitch to height ratio of 10; rib turbulator height-to-channel hydraulic diameter ratio of 0.083. Maximum averaged heat transfer value was provided by 60° angled ribs. Comparison of local distribution of heat transfer coefficients for considered configurations was performed. Minimum non-uniformness of heat transfer coefficient was provided by chevron ribs, having maximum friction factor. Conjugated thermal-hydraulic analysis for cooled vane for heavy duty gas turbine was performed in order to quantify the effect of local heat transfer coefficient distribution in ribbed cooling channel. Metal temperature calculation was performed for two cases of air side thermal boundary condition application for wall surface between rib-turbulators: averaged value of heat transfer coefficient and detailed local distribution. Comparison of calculated metal temperature for 2 cases shows that usage of locally distributed air side heat transfer coefficient is important and should increase the accuracy of temperature prediction by 50°C. Consideration of local distribution of heat transfer coefficient is important for cooling design of modern heavy duty gas turbine in order to provide acceptable thermal gradients and consequently reach lifetime targets.


Author(s):  
M. K. Chyu ◽  
H. Ding ◽  
J. P. Downs ◽  
A. Van Sutendael ◽  
F. O. Soechting

Recent advances in thermochromic liquid crystal (TLC) thermography have improved its usefulness as a very effective temperature and heat transfer measurement technique. One of the approaches to determine the local heat transfer coefficient, known as the transient technique, is to monitor the temporal evolution of surface temperature in conjunction with the solution of a transient heat conduction model penetrating to the wall substrate. The local heat transfer coefficient resulted from such a transient test, by nature, has its reference temperature based on the inlet temperature of the test rig, rather than the local bulk mean temperature. The latter during a transient test varies with both time and streamwise location. The heat transfer coefficient based on the inlet temperature presents difficulty in data interpretation in designs of turbine cooling passages, particularly for passages with large length-to-diameter ratios. This study evaluates four different approaches and theoretical background associated for determining the local bulk mean temperature and the sensible local heat transfer coefficient. Using a test model of an internal cooling passage with delta-wing shaped vortex generators mounted on one of the passage walls, the magnitudes of the sensible heat transfer coefficient resulted from various approaches vary as much as 40%. Validated with the experimental data, two of the four methods yield superb data accuracy. Nevertheless, one of them stands out as the best choice, as it requires much less post-processing time and implementation effort.


1971 ◽  
Vol 13 (1) ◽  
pp. 1-12 ◽  
Author(s):  
A. B. Turner

This paper presents an experimental method for determining the variation of the local heat transfer coefficient around gas turbine blades. The method involves the accurate determination of the distribution of metal surface temperature and the heat transfer coefficient and air coolant temperature in the internal cooling passages of the blade. It is shown that from the solution of Laplace's equation and a numerical differentiation at the blade surface of the resulting two-dimensional temperature field an estimate can be made of the normal temperature gradient in the metal which can be related directly to the local heat transfer coefficient at any point of the blade periphery. The results of experiments on a cascade blade undertaken to demonstrate the method are presented. These results show a clear laminar–turbulent transition on the convex surface of the blade but no transition, as such, is indicated on the concave surface. The magnitude of turbulence in the main stream is shown to have a very marked effect both on the mean level of heat transfer to the blade and on the local variation of the heat transfer coefficient.


2001 ◽  
Author(s):  
M. K. Chyu ◽  
O. B. Ojo ◽  
C. H. Yen ◽  
R. S. Nordlund

Abstract An innovative design of closed-loop cooling system for a stator airfoil consists of a number of internal cooling passages wrapping around both pressure and suction sides of the airfoil. The cooling passages feature (1) jet impingement post a sharp 90-degree turn at the passage inlet, (2) turbulators on the outermost wall, and (3) a nearly 180-degree turn in the trailing edge. In addition, the passage has an irregular cross-section and varies throughout its entire length. A series of heat transfer tests have been performed at Re = 17,000 ∼ 61,000, compared to this tests which uses a new approach, so-called the hybrid liquid crystal technique. The magnitude of local heat transfer coefficient rises sharply in three regions. The first maximum occurs in the region subjected to direct jet impingement as the flow turns into the channel. Compounded with the inlet effect, this maximum, in fact, is the highest heat transfer coefficient over the entire passage. The second and third peaks, both are comparable in magnitude, locate near the trailing edge of the airfoil where the flow experiences a 180-degree turn and near the passage exit with a 90-degree turn. The average value of heat transfer coefficient over the entire passage is about 1.9∼ 2.5 times higher than that with fully developed turbulent flow in a straight channel. This level of enhancement is comparable to that of the conventional ribturbulators with a 90-degree angle-of-attack.


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