Measurements of Heat Transfer Coefficients and Friction Factors in Passages Rib-Roughened on All Walls

1998 ◽  
Vol 120 (3) ◽  
pp. 564-570 ◽  
Author(s):  
M. E. Taslim ◽  
T. Li ◽  
S. D. Spring

A liquid crystal technique was used to measure heat transfer coefficients in twelve test sections with square and trapezoidal cross-sectional areas representing blade midchord cooling cavities in a modern gas turbine. Full-length ribs were configured on suction side as well as pressure side walls while half-length ribs were mounted on partition walls between adjacent cooling cavities. Ribs were in staggered arrangements with a nominal blockage ratio of 22 percent and an angle of attack to the mainstream flow, α, of 90 deg. Heat transfer measurements were performed on the roughened walls with full-length as well as half-length ribs. Nusselt numbers, friction factors, and thermal performances of all geometries are compared. The most important conclusion of this study is that the roughening of the partition walls enhances the heat transfer coefficients on those walls but, more importantly, enhances heat transfer coefficients on the primary walls considerably.

Author(s):  
M. E. Taslim ◽  
T. Li ◽  
S. D. Spring

A liquid crystal technique was used to measure heat transfer coefficients in twelve test sections with square and trapezoidal cross-sectional areas representing blade midchord cooling cavities in a modern gas turbine. Full-length ribs were configured on suction side as well as pressure side walls while half-length ribs were mounted on partition walls between adjacent cooling cavities. Ribs were in staggered arrangements with a nominal blockage ratio of 22% and an angle of attack to the mainstream flow, α, of 90°. Heat transfer measurements were performed on the roughened walls with full-length as well as half-length ribs. Nusselt numbers, friction factors and thermal performances of all geometries are compared. The most important conclusion of this study is that the roughening of the partition walls enhances the heat transfer coefficients on those walls but, more importantly, enhances heat transfer coefficients on the primary walls considerably.


Author(s):  
M. E. Taslim ◽  
T. Li ◽  
S. D. Spring

Leading edge cooling cavities in modern gas turbine blades play an important role in maintaining the leading edge temperature at levels consistent with airfoil design life. These cavities often have a complex cross-sectional shape to be compatible with the external contour of the blade at the leading edge. A survey of many existing geometries show that, for analytical as well as experimental analyses, such cavities can be simplified in shape by a four-sided polygon with one curved side similar to the leading edge curvature, a rectangle with one semi-circular side (often the smaller side) or a trapezoid, the smaller base of which is replaced by a semicircle. Furthermore, to enhance the heat transfer coefficient in these cavities, they are mostly roughened on three sides with ribs of different geometries. Experimental data on friction factors and heat transfer coefficients in such cavities are rare if not nonexistent. A liquid crystal technique was used in this experimental investigation to measure heat transfer coefficients in six test sections representing the leading-edge cooling cavities. Straight as well as tapered ribs were configured on the two opposite sidewalls in a staggered arrangement with angles of attack to the mainstream flow, α, of 60° and 90°. The ribs on the curved surface were of constant cross section with an angle of attack 90° to the flow. Heat transfer measurements were performed on the straight sidewalls as well as on the round surface adjacent to the blade leading edge. Effects such as rib angle of attack to the mainstream flow and constant versus tapered rib cross-sectional areas were also investigated. Nusselt numbers, friction factors and thermal performances are reported for nine rib geometries in six test sections.


1997 ◽  
Vol 119 (3) ◽  
pp. 601-609 ◽  
Author(s):  
M. E. Taslim ◽  
T. Li ◽  
S. D. Spring

Leading edge cooling cavities in modern gas turbine blades play an important role in maintaining the leading edge temperature at levels consistent with airfoil design life. These cavities often have a complex cross-sectional shape to be compatible with the external contour of the blade at the leading edge. A survey of many existing geometries shows that, for analytical as well as experimental analyses, such cavities can be simplified in shape by a four-sided polygon with one curved side similar to the leading edge curvature, a rectangle with one semicircular side (often the smaller side) or a trapezoid, the smaller base of which is replaced by a semicircle. Furthermore, to enhance the heat transfer coefficient in these cavities, they are mostly roughened on three sides with ribs of different geometries. Experimental data on friction factors and heat transfer coefficients in such cavities are rare if not nonexistent. A liquid crystal technique was used in this experimental investigation to measure heat transfer coefficients in six test sections representing the leading-edge cooling cavities. Both straight and tapered ribs were configured on the two opposite sidewalls in a staggered arrangement with angles of attack to the mainstream flow, α of 60 and 90 deg. The ribs on the curved surface were of constant cross section with an angle of attack 90 deg to the flow. Heat transfer measurements were performed on the straight sidewalls, as well as on the round surface adjacent to the blade leading edge. Effects such as rib angle of attack to the mainstream flow and constant versus tapered rib cross-sectional areas were also investigated. Nusselt numbers, friction factors, and thermal performances are reported for nine rib geometries in six test sections.


1984 ◽  
Vol 106 (1) ◽  
pp. 55-63 ◽  
Author(s):  
P. Souza Mendes ◽  
E. M. Sparrow

A comprehensive experimental study was performed to determine entrance region and fully developed heat transfer coefficients, pressure distributions and friction factors, and patterns of fluid flow in periodically converging and diverging tubes. The investigated tubes consisted of a succession of alternately converging and diverging conical sections (i.e., modules) placed end to end. Systematic variations were made in the Reynolds number, the taper angle of the converging and diverging modules, and the module aspect ratio. Flow visualizations were performed using the oil-lampblack technique. A performance analysis comparing periodic tubes and conventional straight tubes was made using the experimentally determined heat transfer coefficients and friction factors as input. For equal mass flow rate and equal transfer surface area, there are large enhancements of the heat transfer coefficient for periodic tubes, with accompanying large pressure drops. For equal pumping power and equal transfer surface area, enhancements in the 30–60 percent range were encountered. These findings indicate that periodic converging-diverging tubes possess favorable enhancement characteristics.


Author(s):  
Mohammad Taslim ◽  
Joseph S. Halabi

Local and average heat transfer coefficients and friction factors were measured in a test section simulating the trailing edge cooling cavity of a turbine airfoil. The test rig with a trapezoidal cross sectional area was rib-roughened on two opposite sides of the trapezoid (airfoil pressure and suction sides) with tapered ribs to conform to the cooling cavity shape and had a 22-degree tilt in the flow direction upstream of the ribs that affected the heat transfer coefficients on the two rib-roughened surfaces. The radial cooling flow traveled from the airfoil root to the tip while exiting through 22 cooling holes along the airfoil trailing edge. Two rib geometries, with and without the presence of the trailing-edge cooling holes, were examined. The numerical model contained the entire trailing-edge channel, ribs and trailing-edge cooling holes to simulate exactly the tested geometry. A pressure-correction based, multi-block, multi-grid, unstructured/adaptive commercial software was used in this investigation. Realizable k–ε turbulence model in conjunction with enhanced wall treatment approach for the near wall regions, was used for turbulence closure. The applied thermal boundary conditions to the CFD models matched the test boundary conditions. Comparisons are made between the experimental and numerical results.


2013 ◽  
Vol 135 (7) ◽  
Author(s):  
Mehmed Rafet Özdemir ◽  
Ali Koşar

The pressure drop and heat transfer due to the flow of de-ionized water at high mass fluxes in microtubes of ∼ 254 μm and ∼ 685 μm inner diameters is investigated in the laminar, transition and the turbulent flow regimes. The flow is hydrodynamically fully developed and thermally developing. The experimental friction factors and heat transfer coefficients are respectively predicted to within ±20% and ±30% by existing open literature correlations. Higher single phase heat transfer coefficients were obtained with increasing mass fluxes, which is motivating to operate at high mass fluxes and under thermally developing flow conditions. The transition to turbulent flow and friction factors for both laminar and turbulent conditions were found to be in agreement with existing theory. A reasonable agreement was present between experimental results and theoretical predictions recommended for convective heat transfer in thermally developing flows.


Author(s):  
Ronald S. Bunker ◽  
Sarah J. Osgood

An experimental study has been performed to investigate the convective heat transfer coefficients and friction factors present in square cooling passages with non-normal, or leaned turbulators. The standard form of turbulated channels used in virtually all turbine vanes and blades is that of nearly square turbulators, or rib rougheners, cast in an orthogonal orientation to the channel surface. While turbulators may be oriented at an angle to the bulk flow direction, the projection of the turbulator is still normal to the cast surface. Non-orthogonal lean angle presents an additional variable which may be used to improve or optimize performance, a factor hitherto not investigated. The present study has performed a series of experiments measuring both detailed heat transfer coefficient distributions and friction factors within a square channel with flow Reynolds numbers up to 400,000. Turbulator lean angles of 45, 22.5, 0, −22.5, and −45-degrees to the surface normal have been tested with a turbulator configuration of 45-degree orientation to the bulk flow, pitch-to-height ratio of 10, and height-to-hydraulic diameter ratio of 0.1. Results show up to a 20% reduction in heat transfer capability, and as much as 30% increase in friction factor. The local distributions of heat transfer are also more variable with lean angle. The conclusion is made that normal turbulators provide the best overall performance.


1992 ◽  
Vol 114 (3) ◽  
pp. 708-713 ◽  
Author(s):  
A. G. Michael ◽  
W. C. Lee ◽  
J. W. Rose

Heat transfer measurements are reported for condensation of steam flowing vertically downward over a small bank of staggered horizontal tubes having 10 rows with 4 and 3 tubes per row. The tubes in each row were connected in series and separately supplied with cooling water. The cooling water flow rate and temperature rise were measured individually for each row and tube-wall temperatures were measured on selected tubes. Data were obtained at slightly above atmospheric pressure and the range of steam approach velocity (based on the cross-sectional area of the duct) was 6 to 23 m/s. A general trend of decreasing heat transfer coefficient with depth in the bank was found. However, superimposed on this was a “saw-tooth” effect with the three-tube rows having higher coefficients than the rows with four tubes. The amplitude of the coefficient variation decreased down the bank and was also less pronounced at lower vapor velocities. When compared with other experimental data for condensation of steam on small staggered banks, the present data exhibit somewhat higher vapor-side, heat transfer coefficients.


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