Experimental and Numerical Investigation of Separator Pressure Fluctuation Effect on Terrain Slugging in a Hilly Terrain Two-Phase Flow Pipeline

2008 ◽  
Vol 130 (3) ◽  
Author(s):  
Eissa Al-Safran ◽  
Leonidas Kappos ◽  
Cem Sarica

Two-phase slug flow in horizontal and near horizontal pipes is a common occurrence in many engineering applications and industrial operations. The objective of this study is to experimentally investigate the effects of separator pressure fluctuations on terrain slugging and slug flow characteristics along and downstream of a hilly terrain pipeline. A further objective is to numerically simulate the flow behavior using a transient multiphase flow simulator to match the simulation predictions with the experimental data. Experimental results revealed that during the separator pressure decline, slug initiation is promoted due to the increase in slip velocity, which enhances the slug initiation mechanisms at the lower elbow. On the other hand, during the separator pressure increase, the analyses show slug suppression. In terms of slug flow characteristics, the mean slug velocity, mean slug length, and maximum slug length increased during the separator pressure decline condition and decreased during the separator pressure increase condition. Furthermore, separator pressure has a significant decreasing effect on slug frequency, maximum slug length, and slug length variance downstream of the hilly terrain section. The statistical analysis shows mixed results of decreasing and increasing trends on mean slug lengths under the fluctuated separator pressure when compared with constant separator pressure conditions. The numerical simulation results showed a close match of liquid holdup downstream of the lower elbow and a fair match at the lower elbow. Furthermore, the model was successful in matching the pressure fluctuation at the lower elbow of the experimental data.

1995 ◽  
Vol 117 (1) ◽  
pp. 7-12 ◽  
Author(s):  
H. Felizola ◽  
O. Shoham

The effect of pipe inclination on upward two-phase slug flow characteristics has been studied both experimentally and theoretically. Experimental data were acquired for the entire range of inclination angles, from horizontal to vertical. New correlations were developed for slug length and liquid holdup in the slug body as a function of inclination angle. A unified model has been developed for the prediction of slug flow behavior in upward inclined pipes. Reasonable agreement is observed between the pressure drop predicted by the model and the experimental data.


Author(s):  
Suat Bagci ◽  
Adel Al-Shareef

Abstract Two-phase flow in hilly terrain pipelines can cause significant practical operating problems. When slugs flow in a hilly terrain pipeline that contains sections of different inclinations they undergo a change of length and slug flow characteristics as the slug move from section to section. In addition, slugs can be generated at low elbows, dissipate at top elbows and shrink or grow in length as they travel along the pipe. A mathematical model and a computer program was developed to simulate these phenomena. The model was based on the sink/source concept at the pipeline connections. A connection between two pipeline sections of different slopes was conveniently called elbow. An elbow accumulates liquid as a sink, and releases liquid as a source. The sink/source has a characteristic capacity of its own. This capacity is positive if the liquid can indeed be accumulated at the elbow or negative if the liquid is actually drained away from the elbow. This type of treatment effectively isolates the flow upstream from an elbow from that downstream, while still allowing flow interactions between two detailed pipeline sections. The hydrodynamic flow model was also used to calculate the film liquid holdup in horizontal and inclined pipelines. The model can successfully predict the liquid film holdup if the liquid film height is assumed to be uniform through the gas pocket. Many other models were used to calculate all the needed parameters to perform the sink/source model. The overall effect of a hill or terrain on slug flow depends on the operating flow rates and pipeline configurations. For special case of near constant slug frequency corresponding to moderately high superficial liquid and gas velocities, this effect was found to be small. The changes in the film characteristics between two adjacent pipeline sections were found to be mostly responsible for the pseudo-slug generation, slug growth and dissipation in the downstream pipeline sections. The film liquid holdup decreased with increasing pipe diameter. The unit slug length increased at the upstream inclined pipes and decreased at the downstream inclined pipes with increasing pipe diameter. The possibility of pseudo-slug generation was increased at large pipe diameters even at high sink capacities. At low sink capacities, no pseudo-slugs were generated at high superficial velocities. The slug flow characteristics was more effected by low superficial gas and liquid velocities, large pipe diameters and shallow pipeline inclinations.


Author(s):  
Eissa M. Al-Safran ◽  
Yehuda Taitel ◽  
James P. Brill

Accurate prediction of slug length distribution and the maximum slug length in a hilly terrain pipeline is crucial for designing downstream separation facilities. A hilly terrain pipeline consists of interconnected uphill and downhill pipe sections, where slugs can dissipate in the downhill sections and grow in the uphill sections. Furthermore, new slugs can be generated at the dips (bottom elbows) and dissipate at the top elbows. Although existing steady-state models are capable of predicting the average slug length for pressure drop calculations and pipeline design, they are incapable of predicting detailed flow characteristics such as the maximum slug length expected at the exit of a hilly terrain pipeline. A transient slug tracking model based on a quasi-equilibrium formulation was developed to track the front and back of each individual slug, from which individual slug lengths are calculated. The model was verified with large-scale two-phase flow hilly terrain experimental data acquired at the Tulsa University Fluid Flow Projects (TUFFP). The results show a fairly accurate match between the model predictions and experimental data.


2005 ◽  
Vol 129 (1) ◽  
pp. 1-14 ◽  
Author(s):  
A. R. Kabiri-Samani ◽  
S. M. Borghei ◽  
M. H. Saidi

Air in water flow is a frequent phenomenon in hydraulic structures. The main reason for air entrainment is vortices at water intakes, pumping stations, tunnel inlets, and so on. The accumulated air, in a conduit, can evolve to a different flow pattern, from stratified to pressurized. Among different patterns, slug is most complex with extreme pressure variations. Due to lack of firm relations between pressure and influential parameters, study of slug flow is very important. Based on an experimental model, pressure fluctuations inside a circular, horizontal, and inclined pipe (90mm inside diameter and 10m long) carrying tow-phase air-water slug flow has been studied. Pressure fluctuations were sampled simultaneously at different sections, and longitudinal positions. The pressure fluctuations were measured using differential pressure transducers (DPT), while behavior of the air slug was studied using a digital camera. The objective of the paper is to predict the pressure variation in a pipeline or tunnel, involving resonance and shock waves experimentally. The results show that the more intensive phase interaction commences stronger fluctuations. It is shown, that the air-water mixture entering the pipe during rapid filling of surcharging can cause a tremendous pressure surge in the system and may eventually cause failure of the system (e.g., the maximum pressure inside the pipe would reach up to 10 times of upstream hydrostatic pressure as suggested by others too). Relations for forecasting pressure in these situations are presented as a function of flow characteristics, pipe geometry, longitudinal, and cross-sectional positions and head water.


2004 ◽  
Vol 126 (1) ◽  
pp. 54-62 ◽  
Author(s):  
Eissa M. Al-safran ◽  
Yehuda Taitel ◽  
James P. Brill

Accurate prediction of slug length distribution and the maximum slug length in a hilly terrain pipeline is crucial for designing downstream separation facilities. A hilly terrain pipeline consists of interconnected uphill and downhill pipe sections, where slugs can dissipate in the downhill sections and grow in the uphill sections. Furthermore, new slugs can be generated at the dips (bottom elbows) and dissipate at the top elbows. Although existing steady-state models are capable of predicting the average slug length for pressure drop calculations and pipeline design, they are incapable of predicting detailed flow characteristics such as the maximum slug length expected at the exit of a hilly terrain pipeline. A transient slug tracking model based on a quasi-equilibrium formulation was developed to track the front and back of each individual slug, from which individual slug lengths are calculated. The model was verified with large-scale two-phase flow hilly terrain experimental data acquired at the Tulsa University Fluid Flow Projects (TUFFP). The results show a fairly accurate match between the model predictions and experimental data.


Data in Brief ◽  
2018 ◽  
Vol 16 ◽  
pp. 527-530 ◽  
Author(s):  
Abdalellah O. Mohmmed ◽  
Mohammad S. Nasif ◽  
Hussain H. Al-Kayiem

Author(s):  
Hideo Ide ◽  
Kentaro Satonaka ◽  
Tohru Fukano

Experiments were performed to obtain, analyze and clarify the mean void fraction, the mean liquid holdup, and the liquid slug velocity and the air-water two-phase flow patterns in horizontal rectangular microchannels, with the dimensions equal to 1.0 mm width × 0.1 mm depth, and 1.0 mm width × 0.2 mm depth, respectively. The flow patterns such as bubble flow, slug flow and annular flow were observed. The microchannel data showed similar data patterns compared to those in minichannels with the width of 1∼10mm and the depth of 1mm which we had previously reported on. However, in a 1.0 × 0.1 mm microchannel, the mean holdup and the base film thickness in annular flow showed larger values because the effects of liquid viscosity and surface tension on the holdup and void fraction dominate. The remarkable flow characteristics of rivulet flow and the flow with a partial dry out of the channel inner wall were observed in slug flow and annular flow patterns in the microchannel of 0.1 mm depth.


1998 ◽  
Vol 120 (2) ◽  
pp. 97-101 ◽  
Author(s):  
M. Gopal ◽  
W. P. Jepson

This paper reports the application of novel, digital image analysis techniques in the study of slug flow characteristics, under dynamic conditions in two-phase gas-liquid mixtures. Water and an oil of viscosity 18 cP were used for the liquid phase and carbon dioxide was used for the gas phase. Flow in a 75-mm i.d., 10-m long acrylic pipeline system was studied. Images of slugs were recorded on video by S-VHS cameras, using an audio-visual mixer. Each image was then digitized frame-by-frame and analyzed on a SGI™ workstation. Detailed slug characteristics, including liquid film heights, slug translational velocity, mixing length, and, slug length, were obtained.


Author(s):  
Dong Rip Kim ◽  
Jae-Mo Koo ◽  
Chen Fang ◽  
Julie E. Steinbrenner ◽  
Eon Soo Lee ◽  
...  

This paper presents a theoretical investigation of the movement of liquid droplets and slugs in hydrophobic microchannels and develops a compact model for this type of two-phase flow. This model is used in the prediction of pressure drop and liquid water coverage ratio, key parameters in the operation of Proton Exchange Membrane Fuel Cells (PEMFC), the primary motivation for this work. A semi-empirical, periodic-steady two-phase separated flow compact model is formulated to characterize the slug flow behavior. The momentum equation includes the effects of acceleration, friction and surface tension on the pressure drop. The model considers spatial changes in slug velocity through the use of a force balance formulation. The model uses a departure scheme that computes slug size and shape at entrainment. The steady state slug flow compact model is capable of predicting liquid water coverage ratio and pressure drop using liquid and gas flow rates and advancing/receding triple point contact angles as its only inputs. The results indicate that the pressure drop increases as the droplet formation frequency increases.


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